What did you do to your Cherokee today?
Senior Member
Joined: Jul 2009
Posts: 739
Likes: 0
From: San Diego, CA
Year: 1996
Model: Cherokee
Engine: 4.0 HO
For me, it's not so much as being too lazy to gas up, but more because when you're deep in the colon of Baja, there's not a lot of places TO gas up! Having the gas in the tank and not strapped to the car in bright come-and-get-me red makes you less interesting to possible banditos.
Tips on taking surface rust off steel? The front recovery I bought from Boost_Happy have rusted over in the winter salt. I had spray painted them with clear coat but It still rusted. I was thinking I'd just take a hard wire bristle attachment on my dremel and take it off then paint over again
Junior Member
Joined: Jan 2014
Posts: 81
Likes: 0
From: Chattanooga, TN
Year: 2000
Model: Cherokee
Engine: 4.0
Tips on taking surface rust off steel? The front recovery I bought from Boost_Happy have rusted over in the winter salt. I had spray painted them with clear coat but It still rusted. I was thinking I'd just take a hard wire bristle attachment on my dremel and take it off then paint over again
CF Veteran

Joined: Jul 2012
Posts: 4,104
Likes: 2
From: San Antonio, TX
Year: 1996
Model: Cherokee
Engine: 4.0L
Unfortunately for me, they do not make one for 96 models, and ONLY 96 models. As we all know, 96 was a one-off year when it came to fuel pump assemblies. There's an Aero-something in San Bernardino, CA that might make one, but I have a feeling the rep I talked to wasn't as knowledgeable on the subject as he thought he was.
CF Veteran

Joined: Jul 2012
Posts: 4,104
Likes: 2
From: San Antonio, TX
Year: 1996
Model: Cherokee
Engine: 4.0L
Re-did my front lift with adjustable RE super flex upper/lowers RE 4.5" coils with a 1" coil spacer
And while I had it apart I swaps in a 4.10 d30 with a solid cover drilled and slotted rotors and refurbished serious off road one ton steering.
I think ima take a nap now
And while I had it apart I swaps in a 4.10 d30 with a solid cover drilled and slotted rotors and refurbished serious off road one ton steering.
I think ima take a nap now
Something heavier than a dremel would be best. An angle grinder with a wire wheel. End grinder (big dremel) with a wire wheel. An end grinder with a 40 grit flap wheel is really good for this. Doesn't dig in to the metal like an angle grinder flap wheel will, slickest sanding I'll ever need to do on steel. Various files for the hard to reach places. Wipe down with lacquer thinner after, then paint. But I might be assuming more rust. Maybe the dremel is exactly what you need.
CF Veteran
Joined: Oct 2011
Posts: 1,812
Likes: 0
From: South Mills, NC
Year: 1998
Model: Cherokee
Engine: Rebuilt 4.0L I6
Scored some Brown Dog motor mounts at Pick-n-pull for $15. Also went mudding with a friend, got the jeep stuck in a mud hole on a tree root. Had to floor it back an forth to get out. We almost flipped. Didn't disconnect the swaybars though, probably why we got stuck. Picture after we got out.
Last edited by ccooper1234; Feb 15, 2014 at 05:18 PM.
CF Veteran
Joined: Apr 2011
Posts: 14,553
Likes: 1
From: Carrollton, GA
Year: 1994
Model: Cherokee
Engine: Inline 6 4.0L High Output
Did some prothane bumpstops.


7.5" prothane, 2" piece of 1.5 .25 wall DOM tubing on the coil bucket, 1-1/4" piece on top with a 2x2 square of 3/16 plate. Inside is a piece of 4-1/14" 1" UHMW rod to act as a hard bumpstop to prevent complete over travel. Tomorrow I will add a 1 or 1-1/4" piece of 1.75" .120 wall tube to the bumpstop tower on the unibody. Can't wait to feel this compared to my ghetto softballs and hockey pucks.


7.5" prothane, 2" piece of 1.5 .25 wall DOM tubing on the coil bucket, 1-1/4" piece on top with a 2x2 square of 3/16 plate. Inside is a piece of 4-1/14" 1" UHMW rod to act as a hard bumpstop to prevent complete over travel. Tomorrow I will add a 1 or 1-1/4" piece of 1.75" .120 wall tube to the bumpstop tower on the unibody. Can't wait to feel this compared to my ghetto softballs and hockey pucks.
Senior Member
Joined: Apr 2012
Posts: 638
Likes: 0
From: Huntsville, Tn
Year: Different Years (I have several XJ's)
Model: Cherokee
Engine: 4.0 HO
Did some prothane bumpstops. 7.5" prothane, 2" piece of 1.5 .25 wall DOM tubing on the coil bucket, 1-1/4" piece on top with a 2x2 square of 3/16 plate. Inside is a piece of 4-1/14" 1" UHMW rod to act as a hard bumpstop to prevent complete over travel. Tomorrow I will add a 1 or 1-1/4" piece of 1.75" .120 wall tube to the bumpstop tower on the unibody. Can't wait to feel this compared to my ghetto softballs and hockey pucks.






