What did you do to your Cherokee today?
CF Veteran
Joined: Nov 2011
Posts: 7,387
Likes: 10
From: City of Trees, CA
Year: 93 2 door
Model: Cherokee
Engine: 4.0
can't say I really knew that was an option. I saw the jig on IRO and ordered it and drilling was so easy. it only took a couple hours. and like bhennesse said it's reusable
Last edited by Atmos; Jan 26, 2014 at 07:21 PM.
Junior Member
Joined: Jan 2014
Posts: 81
Likes: 0
From: Chattanooga, TN
Year: 2000
Model: Cherokee
Engine: 4.0
CF Veteran

Joined: Apr 2012
Posts: 1,843
Likes: 2
From: Ross Vegas, Ga
Year: 2000
Model: Cherokee
Engine: 4.0 w/ tupy head
CF Veteran
Joined: Apr 2011
Posts: 14,553
Likes: 1
From: Carrollton, GA
Year: 1994
Model: Cherokee
Engine: Inline 6 4.0L High Output
CF Veteran
Joined: Nov 2011
Posts: 7,387
Likes: 10
From: City of Trees, CA
Year: 93 2 door
Model: Cherokee
Engine: 4.0
lol. if I ship a product to someone and they give me money, legally they don't have to return it to me. so it's only for people I'm acquainted with
theres enough. and if it does crack or break then I get to swap in a 5 speed. I'll snap a pic when I take the case back off for the SYE to see how much material is there
theres enough. and if it does crack or break then I get to swap in a 5 speed. I'll snap a pic when I take the case back off for the SYE to see how much material is there
CF Veteran
Joined: Dec 2010
Posts: 9,897
Likes: 2
From: shawnee,ks
Year: 1993
Model: Cherokee
Engine: 4.0
Find some aluminum rod that's a couple thousandths larger than the holes, cut it to length and gently hammer them into the original holes.
CF Veteran
Joined: Nov 2011
Posts: 7,387
Likes: 10
From: City of Trees, CA
Year: 93 2 door
Model: Cherokee
Engine: 4.0
Replaced my Intake/Exhaust gasket, and upstream O2 sensor.............




Also cleaned the fuel rail, and replaced all the fuel injector o-rings......

I was forced to replace the semi-rigid nylon fuel line that runs up to the fuel rail. (mine was brittle, and broke when I tried to remove the quick-disconnect) I used some high-pressure fuel injection hose........


The old oxygen sensor was the original one, with 170,000 miles on it......
I didn't pre-soak it or pre-heat it.......It came right out with a 7/8" open-end wrench.......




Also cleaned the fuel rail, and replaced all the fuel injector o-rings......

I was forced to replace the semi-rigid nylon fuel line that runs up to the fuel rail. (mine was brittle, and broke when I tried to remove the quick-disconnect) I used some high-pressure fuel injection hose........


The old oxygen sensor was the original one, with 170,000 miles on it......
I didn't pre-soak it or pre-heat it.......It came right out with a 7/8" open-end wrench.......
Seasoned Member
Joined: Oct 2012
Posts: 414
Likes: 3
From: Minnesota
Year: 1998
Model: Cherokee
Engine: 4.0 Liter Inline 6



