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Old Oct 14, 2012 | 07:52 PM
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Iv asked a few guys on the forum but I need to be 100% sure...

My brakes were bad to where you had to press really hard to stop, I changed and flushed the brake fluid and it was sludge. New fluid and it's just as bad if not a little worse. You have to SLAM the brakes to come to a slow stop. I almost wrecked because of this. There is NO air in the lines so that's not it. Some said it's the booster but I wana be 100% before I buy one. Anything else it could be? Also if it is the booster they said to get one from a grand, what ones will fit my 89 XJ? JY or eBay? Help plz

Last edited by zombie jeep101; Oct 14, 2012 at 07:55 PM.
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Old Oct 14, 2012 | 08:00 PM
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Originally Posted by zombie jeep101
I changed and flushed the brake fluid and it was sludge.
What about the soft lines? Sounds like something is gunked up. I would blow out the hard lines with the soft lines disconnected. You might also want to invest in new soft lines, calipers, and brake cylinders.
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Old Oct 14, 2012 | 08:02 PM
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Read this. It has a link with the needed info, plus other helpful info too. >https://www.cherokeeforum.com/f67/wj...-88-xj-142804/
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Old Oct 14, 2012 | 08:03 PM
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As for the brake booster I'm not sure what years. I swapped the booster out of a '98 XJ into my '92. The rod was about a half in long, cut a chunk out and welded it up and it works great. I think the '95 - '97 XJ booster has the same length shaft as the single diaphragm booster and should work fine.
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Old Oct 14, 2012 | 08:11 PM
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Ok, when I bled the brakes Id open the bleed valve, press the brakes down slow, then close it and let go of the brakes. Then open, press slow to floor, close and release. Repeat repeat.. That is right isn't it? The calipers compress good and the pads still have about an inch of padding left
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Old Oct 14, 2012 | 08:19 PM
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Originally Posted by zombie jeep101
Ok, when I bled the brakes Id open the bleed valve, press the brakes down slow, then close it and let go of the brakes. Then open, press slow to floor, close and release. Repeat repeat.. That is right isn't it? The calipers compress good and the pads still have about an inch of padding left
An inch of pad? Really? On each individual pad or an inch of pad per caliper?
Also, check herehttp://www.ehow.com/how-does_4829365...-boosters.html
to see how to test your brake booster.

Last edited by bilzhorse; Oct 14, 2012 at 08:21 PM.
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Old Oct 14, 2012 | 08:24 PM
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Originally Posted by sthon
As for the brake booster I'm not sure what years. I swapped the booster out of a '98 XJ into my '92. The rod was about a half in long, cut a chunk out and welded it up and it works great. I think the '95 - '97 XJ booster has the same length shaft as the single diaphragm booster and should work fine.
95'-96' is supposed to fit with the least modification. IIRC you will need to pull the pedal also but that just makes it easier otherwise you have to test the electrics or something. I know there is a write up on it somewhere.
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Old Oct 14, 2012 | 08:26 PM
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Originally Posted by PNWjeeper
95'-96' is supposed to fit with the least modification. IIRC you will need to pull the pedal also but that just makes it easier otherwise you have to test the electrics or something. I know there is a write up on it somewhere.
I had to adjust the brake light switch, that's about it other than shortening the rod.
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Old Oct 14, 2012 | 08:27 PM
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It was a bolt on swap for my 94. Using an 02 wj booster
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Old Oct 14, 2012 | 08:30 PM
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Could this be caused by a vacuum problem? I have a suspicion I might have something wrong with the whole vacuum system in my jeep
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Old Oct 14, 2012 | 08:32 PM
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There is only one vacuum line for you booster? Is that line hooked up?

And does it change when your xj is on or off?
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Old Oct 14, 2012 | 08:34 PM
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That line coming off the front? Yeah it's hooked up. And by change when it's off the brakes get hard after pressing them like 3 times, when I cut it on, insta sponge
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Old Oct 14, 2012 | 08:36 PM
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Originally Posted by sthon

I had to adjust the brake light switch, that's about it other than shortening the rod.
That's it I knew it had some thing to do with electricity
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Old Oct 14, 2012 | 08:39 PM
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Originally Posted by zombie jeep101
That line coming off the front? Yeah it's hooked up. And by change when it's off the brakes get hard after pressing them like 3 times, when I cut it on, insta sponge
Okay. And the soft lines are new/good?
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Old Oct 14, 2012 | 08:45 PM
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Soft lines as in the ones going to the calliper? Not new, but they look good.
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