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And yet another front bumper

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Old 03-14-2013, 10:04 AM
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Default And yet another front bumper

After hitting a deer, I priced replacement factory bumpers...I don't think so. I bought:
1 - 3/16 x 12 x 84" 55.25
1 - 1/4 x 12 x 24" 20.85
Plus duct tape, cardboard, hardware, coffee, etc.

And yet another front bumper-naes-camera-022.jpg

And yet another front bumper-naes-camera-023.jpg

And yet another front bumper-naes-camera-026.jpg

And yet another front bumper-naes-camera-028.jpg

And yet another front bumper-naes-camera-037.jpg
Old 03-14-2013, 10:11 AM
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Easy to do but would have been easier if the weather was better.

And yet another front bumper-naes-camera-038.jpg

And yet another front bumper-naes-camera-039.jpg

And yet another front bumper-naes-camera-040.jpg
Old 03-14-2013, 10:18 AM
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It turned out nice and straight. I think I'll build some more.

And yet another front bumper-jeep-bumper-1.jpg

And yet another front bumper-jeep-bumper-2.jpg
Old 03-14-2013, 12:22 PM
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Please detail how you did the d ring mounts, I see in the beginning they are thin, and at the end they are about 1" thick. Did you add plate to either side or?
Old 03-14-2013, 12:37 PM
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This turned out awesome great job
Old 03-14-2013, 01:00 PM
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Originally Posted by grayharville
Please detail how you did the d ring mounts, I see in the beginning they are thin, and at the end they are about 1" thick. Did you add plate to either side or?
Probably did the same thing I did on mine, took pieces of the 1/4" plate that were cut off for the mounts to fit right and put a piece on each side of the one sticking through the bumper, sandwiching the frame mount. Then weld them all together, weld the two outside plates to the bumper face and grind it all smooth. Looks good by the way.
Old 03-14-2013, 01:30 PM
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Exactly.
I just added 1/4" to each side.

I just beveled the back edge of the side tabs. If I were building it for someone else, I would probably weld the front solid also....although there probably wouldn't be a lot of difference.
Attached Thumbnails And yet another front bumper-recovery-tab.jpg  

Last edited by Bruce in Montana; 03-15-2013 at 09:24 AM. Reason: added picture
Old 03-29-2013, 09:11 AM
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Bruce, where in Montana are you from? Seems like most of the XJ guys are mostly around the Bozo area...
Old 03-30-2013, 09:04 AM
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Default Very nice However

Get some protection up around your grill and headlights.. Take it from me
I did'nt have my XJ 2 weeks when a deer hit my front grille jamming everything from the bumper up into the engine compartment.
Old 03-30-2013, 09:37 AM
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You're gonna want more than 3 bolts per mount if you plan in using those d-ring tabs. Extend the mounts down the uni-body rail and use 6-7 bolts per side.
Old 03-30-2013, 06:01 PM
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Originally Posted by nofords4me
Bruce, where in Montana are you from? Seems like most of the XJ guys are mostly around the Bozo area...
I'm actually in Clinton...about 15 miles East of Missoula.

Originally Posted by no rdplz
You're gonna want more than 3 bolts per mount if you plan in using those d-ring tabs. Extend the mounts down the uni-body rail and use 6-7 bolts per side.
Sorry, the pictures weren't very clear. I've got 6 in each side and I'm fabricating a better gear box spacer. You're right though...I've seen some ebay bumpers that just mount to the 3 factory holes with recovery points and even stingers. I'm sure they're great, unless of course you ever actually have to use them.
Old 03-31-2013, 07:14 PM
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Originally Posted by Bruce in Montana
Sorry, the pictures weren't very clear. I've got 6 in each side and I'm fabricating a better gear box spacer. You're right though...I've seen some ebay bumpers that just mount to the 3 factory holes with recovery points and even stingers. I'm sure they're great, unless of course you ever actually have to use them.
Good to hear! Its looking good, I know that!
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