Fabrication & builders section. All fabrication posts go here.
XJ/MJ/ZJ/WJ Only projects go here. Questions belong in modified tech.

Welding thread!!!!

Thread Tools
 
Search this Thread
 
Old Jun 9, 2015 | 08:50 PM
  #1111  
Basslicks's Avatar
No, I don't lick fish.
Premium Member
15 Year Member
Liked
 
Joined: Mar 2011
Posts: 11,169
Likes: 26
From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default

That's cool... do you come up with the designs yourself?
Reply
Old Jun 9, 2015 | 10:37 PM
  #1112  
Rogue4x4's Avatar
::CF Administrator::
Premium Member
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Feb 2011
Posts: 14,479
Likes: 805
From: Blunt, South Dakota
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Default

Originally Posted by Basslicks
That's cool... do you come up with the designs yourself?
Yup. They tell me what they need, and I go build it. Here's the finished pusher...

Welding thread!!!!-20150608_121344.jpg

Welding thread!!!!-20150608_121352.jpg

Welding thread!!!!-20150608_121408.jpg

Welding thread!!!!-20150608_121421.jpg


Then, 10 minutes after I give it to them, it looks like this:
Welding thread!!!!-20150608_124434.jpg

Oh, well. Job security I guess, LOL
Reply
Old Jun 10, 2015 | 10:35 AM
  #1113  
McCaffrey's Avatar
CF Veteran
 
Joined: Jun 2012
Posts: 1,250
Likes: 3
From: California
Year: 1989
Model: Cherokee
Engine: 4.0L
Default

Finally pulled the trigger on the Hobart 190. It will be here tomorrow.
Reply
Old Jun 13, 2015 | 10:53 AM
  #1114  
Basslicks's Avatar
No, I don't lick fish.
Premium Member
15 Year Member
Liked
 
Joined: Mar 2011
Posts: 11,169
Likes: 26
From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by roninofako
Yup. They tell me what they need, and I go build it. Here's the finished pusher...

Attachment 272332

Attachment 272333

Attachment 272334

Attachment 272335


Then, 10 minutes after I give it to them, it looks like this:
Attachment 272336

Oh, well. Job security I guess, LOL
LOL... well yer a purdy smart cookie. Kudos man.
Reply
Old Jun 13, 2015 | 10:56 AM
  #1115  
Larry's XJ's Avatar
Senior Member
 
Joined: Nov 2013
Posts: 773
Likes: 1
From: Lapeer, Murder Mitten
Year: 2000
Model: Cherokee
Engine: 4.0 I6
Default

Originally Posted by roninofako
Yup. They tell me what they need, and I go build it. Here's the finished pusher...

Attachment 272332

Attachment 272333

Attachment 272334

Attachment 272335


Then, 10 minutes after I give it to them, it looks like this:
Attachment 272336

Oh, well. Job security I guess, LOL

Wondering, what is the job of the tire sweepers, do they push with round side, and job for flat pusher? Is that a rubber edge on bottom?
Reply
Old Jun 13, 2015 | 11:21 AM
  #1116  
Rogue4x4's Avatar
::CF Administrator::
Premium Member
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Feb 2011
Posts: 14,479
Likes: 805
From: Blunt, South Dakota
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Default

Originally Posted by Larry's XJ
Wondering, what is the job of the tire sweepers, do they push with round side, and job for flat pusher? Is that a rubber edge on bottom?
The tire sweepers push from the round side, cut side faces front. Basically they are just to get debris pushed into piles on the floor...I work at a disposal and recycling facility, so garbage is everywhere. Can't drive the front loaders under the processing equipment/conveyors, so these fill that need.

The pusher is to push material onto the in-floor conveyor for our baler, it pushes the piles of materials the rolloff trucks drop off to be baled, like cardboard, paper, aluminum cans, plastic bottles, and mixed hard plastics and so on, and sent out for recycling. The wiper on the bottom is made of a teflon-like plastic, to protect any metal plates on the floor, as well as the pusher itself, we had one previously that the operator not only ripped the wiper off the bottom, but then continued to drag the metal of the pusher on the floor. She also ripped the cover plates for the pit the conveyor is in right up as well. That driver is no longer with us, she destroyed EVERYTHING she touched. When she got canned, I cut the old pusher up for scrap as it was unsafe, and built the new one.
Reply
Old Jun 13, 2015 | 03:04 PM
  #1117  
StuckBuck's Avatar
Seasoned Member
Premium Member
 
Joined: Mar 2015
Posts: 473
Likes: 8
From: Oregon
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0 I6
Default

Has anyone tried running harbor freight electrodes? I ran into a situation where I ran out of electrodes and the only place open was harbor freight, so I got some 1/8 7018. I didn't expect too much from them, they where only like $6 for a box, but how bad could they be? I ran a few beads and got them pretty dialed in on ac 135amps. I was using and old tombstone. To my surprise they actually ran alright, a little erratic, not extremly smooth but usable. They where really hard to start and near impossible to restart. My only problem is I couldn't stop getting under cut and I'm not sure why. I can run any other 7018 just fine, but the harbor freight ran allmost like a 6010, it seemed to dig way more than fill. Does anyone have any experience with this? I might go out later and try to whip and pause it see how that turns out.
Reply
Old Jun 13, 2015 | 05:51 PM
  #1118  
Rogue4x4's Avatar
::CF Administrator::
Premium Member
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Feb 2011
Posts: 14,479
Likes: 805
From: Blunt, South Dakota
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Default

Originally Posted by StuckBuck
Has anyone tried running harbor freight electrodes? I ran into a situation where I ran out of electrodes and the only place open was harbor freight, so I got some 1/8 7018. I didn't expect too much from them, they where only like $6 for a box, but how bad could they be? I ran a few beads and got them pretty dialed in on ac 135amps. I was using and old tombstone. To my surprise they actually ran alright, a little erratic, not extremly smooth but usable. They where really hard to start and near impossible to restart. My only problem is I couldn't stop getting under cut and I'm not sure why. I can run any other 7018 just fine, but the harbor freight ran allmost like a 6010, it seemed to dig way more than fill. Does anyone have any experience with this? I might go out later and try to whip and pause it see how that turns out.
Amps are too high, travel speed too fast, holding a long arc, improper electrode position, or a combination of any or all of those...try turning down the amps a bit, and slow your travel speed down. Remember also, you're using an electrode that differs than what you're used too, you may have to compensate for that as well. Best I got, LOL
Reply
Old Jun 13, 2015 | 10:15 PM
  #1119  
StuckBuck's Avatar
Seasoned Member
Premium Member
 
Joined: Mar 2015
Posts: 473
Likes: 8
From: Oregon
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0 I6
Default

Originally Posted by roninofako
Amps are too high, travel speed too fast, holding a long arc, improper electrode position, or a combination of any or all of those...try turning down the amps a bit, and slow your travel speed down. Remember also, you're using an electrode that differs than what you're used too, you may have to compensate for that as well. Best I got, LOL
I know how to weld as far as travel speed, arc length, etc... and I tried to play around with all that a little. I am certifying next term. But ya I may have been running a little hot that was just where it felt smoothest and the box said 80-180amps and I usually like to run a little hot but maybe I went too hot. Or maybe it is like you said, just not used to a new electrode. LOL who knows its Hobo Freight!
Reply
Old Jun 13, 2015 | 11:16 PM
  #1120  
Rogue4x4's Avatar
::CF Administrator::
Premium Member
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Feb 2011
Posts: 14,479
Likes: 805
From: Blunt, South Dakota
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Default

Originally Posted by StuckBuck
I know how to weld as far as travel speed, arc length, etc... and I tried to play around with all that a little. I am certifying next term. But ya I may have been running a little hot that was just where it felt smoothest and the box said 80-180amps and I usually like to run a little hot but maybe I went too hot. Or maybe it is like you said, just not used to a new electrode. LOL who knows its Hobo Freight!
LMAO @ Hobo Freight

Yeah try turning it down 20 amps or so...or just go get better electrodes, LOL

...never have used HF electrodes, we only use Lincoln at work, and I use a MIG at home...
Reply
Old Jun 14, 2015 | 12:03 AM
  #1121  
DenimDean's Avatar
CF Veteran
 
Joined: Jul 2013
Posts: 1,466
Likes: 6
From: St. Joseph, MO
Year: 1994
Model: Cherokee
Engine: 4.0
Default Welding thread!!!!

Decided that the original plan for my welding cart with storage and a table top wasn't going to be practical for how I'm going to use it. Came up with a pretty easy solution. Just need to put the casters on and paint it.
Attached Thumbnails Welding thread!!!!-20150613_162250.jpg   Welding thread!!!!-20150613_144638.jpg  
Reply
Old Jun 14, 2015 | 01:48 AM
  #1122  
Rogue4x4's Avatar
::CF Administrator::
Premium Member
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Feb 2011
Posts: 14,479
Likes: 805
From: Blunt, South Dakota
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Default

Originally Posted by DenimDean
Decided that the original plan for my welding cart with storage and a table top wasn't going to be practical for how I'm going to use it. Came up with a pretty easy solution. Just need to put the casters on and paint it.
Lookin' good. You gonna skin the bottom too? Great place for consumables/gear...might as well utilize the space
Reply
Old Jun 14, 2015 | 03:46 AM
  #1123  
DenimDean's Avatar
CF Veteran
 
Joined: Jul 2013
Posts: 1,466
Likes: 6
From: St. Joseph, MO
Year: 1994
Model: Cherokee
Engine: 4.0
Default Welding thread!!!!

Originally Posted by roninofako
Lookin' good. You gonna skin the bottom too? Great place for consumables/gear...might as well utilize the space
Thanks. That's the plan, I was just way to tired to finish it. Had been up for around 25 hours when I was workin on it. I'll get it done today though
Reply
Old Jun 15, 2015 | 02:43 AM
  #1124  
DenimDean's Avatar
CF Veteran
 
Joined: Jul 2013
Posts: 1,466
Likes: 6
From: St. Joseph, MO
Year: 1994
Model: Cherokee
Engine: 4.0
Default Welding thread!!!!

Finally got the cart finished. I'm gonna leave it unpainted until I use it a few times so I can decide where I want to add all the small stuff like a gun holder, something to wrap my wires around etc...

I also got my beads to look a bit better.






Attached Thumbnails Welding thread!!!!-20150615_014634.jpg   Welding thread!!!!-20150615_022235.jpg  

Last edited by DenimDean; Jun 15, 2015 at 03:04 AM.
Reply
Old Jun 18, 2015 | 05:36 AM
  #1125  
Basslicks's Avatar
No, I don't lick fish.
Premium Member
15 Year Member
Liked
 
Joined: Mar 2011
Posts: 11,169
Likes: 26
From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by DenimDean
Finally got the cart finished. I'm gonna leave it unpainted until I use it a few times so I can decide where I want to add all the small stuff like a gun holder, something to wrap my wires around etc...

I also got my beads to look a bit better.






Cart turned out good! Nice welder too... wish I could afford one.
Reply



All times are GMT -5. The time now is 02:18 AM.