Fabrication & builders section. All fabrication posts go here.
XJ/MJ/ZJ/WJ Only projects go here. Questions belong in modified tech.

Something Different

Thread Tools
 
Search this Thread
 
Old 12-21-2013, 06:43 PM
  #1  
Seasoned Member
Thread Starter
 
jeep.kevin's Avatar
 
Join Date: Jul 2009
Location: Edwards AFB CA
Posts: 271
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0L H.O.
Default Something Different

I don't know if this is the right place for it but I did fabricate it so I think it fits. Its not pretty but it works damn good. The two pivot rails are 3/4" thick so they don't flex at all. its all steel and weighs in at about 45lbs on its own. I may have over-engineered this thing a bit. Lemme know what y'all think of it. Literally made this thing bullet proof!


I made the tube clamp out of 5/8" thick plates to hold the tubes really tight.
Name:  Tubework008_zps8d0670eb.jpg
Views: 68
Size:  65.3 KB

The Bearing block seen here has two double sealed needle bearings in it, and I'm using a Swag Offroad "Super Shaft". I must say the shaft is very well made and I am more than pleased with it. Also added a zerk fitting. It was made from a solid block of 2.5"x2.5" steel stock.
Name:  Tubework009_zps81432040.jpg
Views: 70
Size:  69.6 KB

I didn't get a good photo of the pivot I made for it but the clamp and bearing block swivel independently from each other. Also the bearing block and clamp can be moved up or down the rails for different situations.
Name:  Tubework010_zpsfe3e4f73.jpg
Views: 63
Size:  57.6 KB

Here is the first 90 I did with minimal clean up they are great joints!
Name:  Tubework012_zps203b4973.jpg
Views: 71
Size:  92.7 KB

Here is a 45 I did later, this things eats through the tube like butter!
Name:  Tubework013_zpsaabe32f1.jpg
Views: 58
Size:  88.2 KB
Old 12-21-2013, 07:13 PM
  #2  
Member
 
shum8's Avatar
 
Join Date: Oct 2013
Location: Jasper AL
Posts: 237
Likes: 0
Received 0 Likes on 0 Posts
Year: 1988
Model: Cherokee
Engine: 4.0
Default

Sweet. Im bringin a bucket of chicken and headed ur way. Lets build a bumper.
Old 12-21-2013, 07:31 PM
  #3  
::CF Administrator::
 
Rogue4x4's Avatar
 
Join Date: Feb 2011
Location: Blunt, South Dakota
Posts: 14,466
Received 770 Likes on 524 Posts
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Default

Not pretty? That thing is beautiful, man. Good job. What did it cost you to build? BTW, Troy and SWAG are awesome. Recently did some business with him and can't recommend him enough, great products, good service and fast shipping.
Old 12-22-2013, 12:51 AM
  #4  
Seasoned Member
Thread Starter
 
jeep.kevin's Avatar
 
Join Date: Jul 2009
Location: Edwards AFB CA
Posts: 271
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0L H.O.
Default

I'd say with the super shaft included about 300$. But considering the notcher I designed it after is 500$ that's a 200$ savings, and also added some things the other didn't have.
Old 12-24-2013, 10:10 AM
  #5  
CF Veteran
 
hankthetank's Avatar
 
Join Date: Nov 2011
Location: Edmonton
Posts: 2,322
Likes: 0
Received 1 Like on 1 Post
Year: 1990
Model: Cherokee
Engine: 4.0
Default

good job man!
Old 12-24-2013, 10:54 AM
  #6  
Member
 
Bruce in Montana's Avatar
 
Join Date: May 2012
Posts: 132
Likes: 0
Received 0 Likes on 0 Posts
Year: 1997
Model: Cherokee
Engine: 4.0
Default

That's awful and will never work. Send it to me. Thanks for posting.
Old 12-27-2013, 09:10 PM
  #7  
Seasoned Member
Thread Starter
 
jeep.kevin's Avatar
 
Join Date: Jul 2009
Location: Edwards AFB CA
Posts: 271
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0L H.O.
Default

Thanks for the positive words guys, here are some more shots of it, I made a base for it to mount on my vise. I did this since the vise swivels so if for some reason things wont fit I can swivel the vise to help it out.

Name:  Tubework001_zps3923e5ed.jpg
Views: 67
Size:  80.7 KB

Name:  Tubework002_zpsc20e3a64.jpg
Views: 63
Size:  70.7 KB

Name:  Tubework003_zpsa10d3fa7.jpg
Views: 63
Size:  46.6 KB
Old 12-28-2013, 08:11 PM
  #8  
Junior Member
 
Blue Angel's Avatar
 
Join Date: Apr 2013
Location: Baytown
Posts: 37
Likes: 0
Received 0 Likes on 0 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Default

Very beefy. I am a real proponent of building stuff strong.. awesome set up!
Old 12-30-2013, 10:04 PM
  #9  
Junior Member
 
DSALMON-629's Avatar
 
Join Date: Dec 2013
Location: Shallowater Texas
Posts: 41
Likes: 0
Received 0 Likes on 0 Posts
Year: 1992
Model: Cherokee
Engine: 4.0 Inline Six
Default

I love it! Now I want to build one!
Old 12-31-2013, 12:42 PM
  #10  
Seasoned Member
Thread Starter
 
jeep.kevin's Avatar
 
Join Date: Jul 2009
Location: Edwards AFB CA
Posts: 271
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0L H.O.
Default

Thanks! I got some of the larger metal prices from sources near me like scrap yards and some work leftovers, but they can all be purchased at McMaster-carr. I love their site and they have an incredible selection. If you guys have questions or want measurements just ask and I'll try my best to answer.
Old 01-07-2014, 10:42 PM
  #11  
Newbie
 
MAX-fr-71's Avatar
 
Join Date: Jan 2014
Location: france
Posts: 9
Likes: 0
Received 0 Likes on 0 Posts
Year: 97
Model: Cherokee
Engine: gaz
Default

good job !!!

You have a video when it work ??
Old 01-08-2014, 06:56 AM
  #12  
Junior Member
 
dharmabum's Avatar
 
Join Date: Jan 2010
Location: Cranford, NJ
Posts: 47
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0
Default

That is very nicely done, I may have to be copying that if I get around to building one someday....
Old 01-09-2014, 05:49 PM
  #13  
Seasoned Member
Thread Starter
 
jeep.kevin's Avatar
 
Join Date: Jul 2009
Location: Edwards AFB CA
Posts: 271
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0L H.O.
Default

I'll try to get a video of it here soon. I need to have my friend come by and tape it for me. Not really a one handed operation.

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 07:52 PM.