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My winch bumper

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Old Dec 27, 2010 | 12:51 AM
  #1  
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From: Virginia Beach by way of Michigan
Default My winch bumper

This will be a couple day project, but I figured I'd start the thread and update it as I went along. Didn't get to far tonight, but it's at least started.

Here's what the Jeep looked like this morning:


Removed stock bumper and got started on the following design. It's been slightly tweaked since drawing it up, but you'll see that in a couple days.



Stared by ordering a set of tie-in brackets from JCR. Just a note, if you ever buy these, be prepared to hog out the bolt holes they already put in the brackets.


From there it was making the bumper mounts.


Ground down the corners a little and fastened them up to the tie-in brackets.




That was it for today as my dad and I got a late start to it. Tomorrow brings cutting more pieces and test fitting them in place.
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Old Dec 27, 2010 | 01:27 AM
  #2  
OverEasy's Avatar
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From: Lynchburg, Va.
Year: 1998
Model: Grand Cherokee
Engine: 5.2/318 MSD Electronic Upgrades
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Looking good so far! From the plans, I can't wait to see this finished!
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Old Dec 27, 2010 | 09:33 AM
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Year: 1989 Comanche
Model: Cherokee
Engine: 4.0
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good start so far!
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Old Dec 27, 2010 | 08:19 PM
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UPDATE:
Day two:
The back plate went on and then the winch plate



Cut out the lower front plate and welded on the d-ring tabs



Last edited by no rdplz; May 7, 2013 at 02:38 PM.
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Old Dec 27, 2010 | 08:25 PM
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Next came the side gussets for supporting the top plates



Got both sides done with that and called it a day.


Got the top plate for one side welded all together and sanded as well and put in place just to see how it would look when it goes on tomorrow.


Last edited by no rdplz; May 7, 2013 at 02:38 PM. Reason: grammer
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Old Dec 27, 2010 | 08:28 PM
  #6  
flyn2er's Avatar
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From: Falling Waters, WV
Year: 1997
Model: Cherokee
Engine: 4.0
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Looks good!!
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Old Dec 27, 2010 | 08:29 PM
  #7  
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From: Florence SC
Year: 1996
Engine: 4.0
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I love home brew stuff looks good
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Old Dec 27, 2010 | 10:11 PM
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From: Lynchburg, Va.
Year: 1998
Model: Grand Cherokee
Engine: 5.2/318 MSD Electronic Upgrades
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Starting to take some shape! Looking good!

What winch you planning on running?
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Old Dec 27, 2010 | 10:15 PM
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From: Browns Valley/Grass Valley, CA
Year: 1994
Model: Cherokee
Engine: 98 4.0 swap
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that is the finest custom grill i have ever seen. and the bumpers alright too. jk looks great.
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Old Dec 27, 2010 | 11:50 PM
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Originally Posted by OverEasy
Starting to take some shape! Looking good!

What winch you planning on running?
I'm saving up for a Smittybilt XRC-8

Originally Posted by BajaCrawler
that is the finest custom grill i have ever seen. and the bumpers alright too. jk looks great.
Haha, thanks! My dad thought it'd be funny to draw the grill and lights on the cover. I wasn't about to stop him.
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Old Dec 27, 2010 | 11:54 PM
  #11  
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From: Browns Valley/Grass Valley, CA
Year: 1994
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Engine: 98 4.0 swap
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yeah that cracked me up seeing the drawn on grill. I gotta do my bumper. previous owner just scabbed some tube to the stock bumper to look like a stinger.
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Old Dec 27, 2010 | 11:59 PM
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Yeah, I waited way too long to start this project. I'm glad it's finally happening. I love having something that NO ONE else has. Hopefully all the pieces will be on tomorrow, which just leaves final welds, grinding, and then painting.
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Old Dec 28, 2010 | 12:02 AM
  #13  
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From: Browns Valley/Grass Valley, CA
Year: 1994
Model: Cherokee
Engine: 98 4.0 swap
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well mine is sittin in my shop with a mostly finished rear chop job and is lifted the wrong way with stock steering at such a bad angle that an alignment is impossible and the bump steer is incredible. so it can wait.
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Old Dec 28, 2010 | 09:55 AM
  #14  
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From: Dallas, GA
Year: 1997
Model: Cherokee
Engine: 4.0L for now
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bumper looks great so far bro
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Old Dec 28, 2010 | 12:16 PM
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From: Columbia, SC
Year: 1999
Model: Cherokee
Engine: I6
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i wouldnt trust only doing three bolts to a side to keep that bumper on, expecially if ur wanting to put a winch on it
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