Another custom front bumper!
CF Veteran
Joined: Mar 2011
Posts: 1,273
Likes: 1
From: South Bend, IN
Year: 1995
Model: Cherokee
Engine: 4.6 stroker
CF Veteran
Joined: Oct 2010
Posts: 1,889
Likes: 2
From: Long Island N.Y.
Year: 1999
Model: Cherokee
Engine: I6 4.0
Nice job on the bumper i always use my lincoln 125 mig .035 flux it welds so nicely but once i get thick stuff i just use my lincoln 225 arc welder
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CF Veteran
Joined: May 2011
Posts: 2,320
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From: Aurora, Co
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Originally Posted by 99 Purple XJ
Nice job on the bumper i always use my lincoln 125 mig .035 flux it welds so nicely but once i get thick stuff i just use my lincoln 225 arc welder
Senior Member
Joined: Jan 2011
Posts: 645
Likes: 1
From: Dalton, MA
Year: 1998
Model: Cherokee
Engine: 4.0 H.O. 180K miles
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CF Veteran
Joined: May 2011
Posts: 2,320
Likes: 0
From: Aurora, Co
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Originally Posted by Bossokee
Dude... You're the man haha thanks. I actually just sketched one real close to it on solidworks
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CF Veteran
Joined: May 2011
Posts: 2,320
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From: Aurora, Co
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Originally Posted by GrimmJeeper
I didn't see it mentioned yet so i'll birng it up. decent looking beads but a couple of them look undercut. the bead should not be beveled inward, up the wire speed just a tad. when a weld is undercut like that it looks nice but it's more prone to cracking as the material is actually thinner there. penetration looks decent from the heat marks though I'd say you're off to a good start
No worries, like i said it looks like you're doing great just throw some more meat in those beads. my rig is a desert runner so stress cracks are a big deal for me. sliding into a rock is a lot different from running into the back of someone's bumper at 60mph to get em out of your way.
Senior Member
Joined: Jan 2011
Posts: 645
Likes: 1
From: Dalton, MA
Year: 1998
Model: Cherokee
Engine: 4.0 H.O. 180K miles
I came up with this based off of your design. It's two inches wider on both sides to fit flush with my flairs and give a little extra corner protection. I also made it 6 inches tall instead of 5. What do you think? I'll be building something very similar after this semester
Last edited by Bossokee; Jan 30, 2012 at 01:09 PM.
Thread Starter
CF Veteran
Joined: May 2011
Posts: 2,320
Likes: 0
From: Aurora, Co
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Originally Posted by Bossokee
I came up with this based off of your design. It's two inches wider on both sides to fit flush with my flairs and give a little extra corner protection. I also made it 6 inches tall instead of 5. What do you think? I'll be building something very similar after this semester



