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"WANDA" my 94 xj project

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Old Sep 8, 2011 | 07:48 PM
  #1  
tomborsari's Avatar
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From: Agawam, MA
Year: 1994
Model: Cherokee
Engine: 4.0L I6
Default "WANDA" my 94 xj project

Hello everyone! I am new to this jeep deal, but so addicted already... anyway here is my jeep:



I have named her wanda;
she is a 94 2 door with 117k. she is a standard (came with a new hurst shifter installed, WOOH.
she also came with a used lift kit (uninstalled) which consists of a rubicon express 4.5" lift for the front and a rustys 4.5" leaf pack for the rear..

for 1600$ i feel like i did pretty damn good!

it had a rotted exhaust so i ordered a dynomax catback exhaust system off streetsideauto.com for 100$ and just got my 75$ rebate today 25$ exhaust wooh!

first things first, i had to do a good amount of floor patching...


after that was done, i just had to get her registered... but in the meantime i found some extras off craigslist...

i picked up some 33" km1's on some cj wheels that i just plan on scrapping (100$)... i also got a 10 ft cb whip! i dont really need it that big but for 20 bucks with the mounting spring... WHY NOT ~!?


Next on craigslist, i found a nice steel front bumper for 40 bucks! this thing is solid as hell, and even has a hitch receiver and was already rhinolined!



Tomorrow, i plan on starting to put the lift kit in.. i will have some pictures to share by tomorrow followed my complaints about rust im sure! i have been pb blasting this puppy eery other day for a month so lets hope that helped....

Last edited by tomborsari; Sep 8, 2011 at 08:02 PM.
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Old Sep 8, 2011 | 10:25 PM
  #2  
BMac329's Avatar
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From: Pittsburgh, Pa
Year: 1999
Model: Cherokee
Engine: 242CI 4.0L I6
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Nice looking XJ, good deal on the kit too.
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Old Sep 8, 2011 | 10:47 PM
  #3  
stealthcherokee's Avatar
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From: Agawam, Ma
Year: 1997
Model: Cherokee
Engine: 4.0
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let me kno with any questions i might even be able to swing by after work...did i see wanda on the road today by jiffy lube
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Old Sep 8, 2011 | 11:17 PM
  #4  
tomborsari's Avatar
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From: Agawam, MA
Year: 1994
Model: Cherokee
Engine: 4.0L I6
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yea sire, indeed u did haha she is on the road i really just need to replace the track bar and shes a solid dd, but if ima do tht, i might as well install everything else! hahaha
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Old Sep 9, 2011 | 07:52 AM
  #5  
90XJkid's Avatar
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From: Northern Indiana
Year: 1990
Model: Cherokee
Engine: Renix 4.0
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I had to click on this girl. Wanda is my g-ma's name. Nice finds on craigslist!
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Old Sep 9, 2011 | 09:02 PM
  #6  
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From: Agawam, MA
Year: 1994
Model: Cherokee
Engine: 4.0L I6
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So, today was definately an interesting day to say the least... i got wanda all up on jack stands in the back and started removing what was neededv(sway bar: gone, shocks: gone), i broke all of the upper shock bolts (pretty much expected that); except for one, which is not budging. i plan on taking heat to it tomorrow and seeing where that brings me, same for the front leaf bolts.... i tried to get them to loosen with a breaker bar, and impact wrench, and still no luck.. i really hope heat is going to be all i need...
while trying to loosen the upper mount, i destroyed my thumb, so we will see how that is tomorrow, andthat will determine if work shall be continued tomorrow or if a break is necessary...

heres a cuple pics of today:




Last edited by tomborsari; Sep 10, 2011 at 11:06 PM.
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Old Sep 9, 2011 | 11:36 PM
  #7  
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Great start on the build! Axles?
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Old Sep 10, 2011 | 11:13 PM
  #8  
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From: Agawam, MA
Year: 1994
Model: Cherokee
Engine: 4.0L I6
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Originally Posted by HockeyNTrucks
Great start on the build! Axles?
thanks man shes gettin there! its a d30 in front and 35 in the back, itll hafta do for now

and so today my thumb was feelin way beeter, so i got back to the jeep !

I started off the day by taking off the brake lines so that i could take the leafs off the axle, then i got all the U-bolts off, followed by the two shackle bolts.
i am going to stick with the stock shackles for now mainly because i don't feel like fighting with em to get em off the frame...

I started to unbolt the front leaf bolts andabout an inch out, they both stopped turning. I assume the weld nut inside the frame has broke, because if it were to be stuck in the bushing sleeve i feel like there would be more play in it...

tried heat.. nothin. Any suggestions on how to get it out? i assume, just cuttin a hole in the side of the frame...

heres some pics of today's carnage.. YES i know.. holy rust...






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Old Sep 10, 2011 | 11:17 PM
  #9  
tomborsari's Avatar
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From: Agawam, MA
Year: 1994
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Engine: 4.0L I6
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And now, i punched out the broken bolts for the shock mounts... Can someone tell me what size bolts i need in order to replace those?

also, i have a hitch receiver in the back, so i had to cut my shackle/leaf bolts. does anyone know what size bolts the shackle/leaf bolts are and what size the front leaf bolt is? (in case i break or have to cut it)
help on that would be VERY appreciated!
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Old Sep 10, 2011 | 11:18 PM
  #10  
99 Purple XJ's Avatar
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From: Long Island N.Y.
Year: 1999
Model: Cherokee
Engine: I6 4.0
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Try sticking a wrench in that little opening and holding it while you back the bolt out
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Old Sep 11, 2011 | 05:58 PM
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From: Agawam, MA
Year: 1994
Model: Cherokee
Engine: 4.0L I6
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Got some more Done today but today was definitely the most aggravating day I've had with my lady so far.

I had a more mechanically- knowledgeable friend stop by and he told me that both of my weld-nuts on the front leaf bolts were fine, i was just stuck on the sleeve. so from there, i tried a million different things (grinding, heating, prybar, etc...) and then i finally found a impact wrench that was strong enough to get the bolts to spin... a little switching between that and an air hammer and both bolts were out in less than a half hour.. figures ! hahah

But i am VERY happy that i don't have to do any cutting and that my weld nut is in tact..

I also managed to drop down all of my upper spring mount bolts (using mechanic wire.. i love this stuff). Grade 8 everything...

Here are some pictures of todays build!
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Old Sep 11, 2011 | 06:04 PM
  #12  
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From: Agawam, MA
Year: 1994
Model: Cherokee
Engine: 4.0L I6
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Here is the front leaf mount.. finally free (sighs of releif)

[IMG]http://i187.photobucket.com/albums/x150/agalax12/0911111716.jpg[/IMG

These things right here can go die in a fiery hell! [IMG]file:///C:/DOCUME%7E1/User/LOCALS%7E1/Temp/moz-screenshot.png[/IMG][IMG]file:///C:/DOCUME%7E1/User/LOCALS%7E1/Temp/moz-screenshot-1.png[/IMG]



my new shock bolts...



OUT with the oldd...



heres the old shocks,,... that scares me hahahahha

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Old Sep 11, 2011 | 08:46 PM
  #13  
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From: Tempe, AZ
Year: 1990
Model: Cherokee
Engine: l6 242
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looks like you have one sweet deal here. looking forward to seeing how this looks in the end.
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Old Sep 12, 2011 | 07:57 PM
  #14  
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From: Agawam, MA
Year: 1994
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FINALLY got the rear leafs in... i had to back my jeep outta the garage for the week (its my family's garage.. we own a oil company), but intend to have wanda done this coming weekend...

heres some pics of her with the lift in the rear



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Old Sep 12, 2011 | 08:40 PM
  #15  
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From: Glen Burnie, MD
Year: 1994
Model: Cherokee
Engine: 4.0 H.O. K&N, Borla headers, custom down pipe, magnaflow hi-flo cat, flowmaster to turn down tip
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Originally Posted by tomborsari
FINALLY got the rear leafs in... i had to back my jeep outta the garage for the week (its my family's garage.. we own a oil company), but intend to have wanda done this coming weekend...

heres some pics of her with the lift in the rear



HA HA, you should leave it like that!
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