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Old Dec 17, 2016 | 05:48 PM
  #31  
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Originally Posted by 88whitecomanche
Your going to tackle the regear process yourself?
If so, so am I but I'm trying to find the best tips and tricks to make it happen...
I've seen most of the tools and the basics but I know there's a lot of info missing compared to what I see on videos and DIY write-ups...
Yes , I am going to try to do it Looks like I may have to make a tool or two , I will try to post some pictures .
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Old Dec 18, 2016 | 02:05 AM
  #32  
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From: ATX
Year: 2001
Model: Cherokee (XJ)
Engine: 4.0
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Any recourse/fix from ATK on your crank issue?
replace or repair,etc?

please keep us all updated!
good luck!
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Old Dec 21, 2016 | 08:04 PM
  #33  
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Originally Posted by RRXJeeper71
Any recourse/fix from ATK on your crank issue?
replace or repair,etc?

please keep us all updated!
good luck!
I sent them pictures and talk to them on the phone 3 times, they assured me it's right and not to worry LOL . I will physically check it out with a welding rod marking TDC and BDC to see what the stroke is . If it checks out, I will go with it.
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Old Dec 25, 2016 | 03:09 PM
  #34  
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I put the rear end on some horses , much easier to work on . Cleaned it up a bit , and knocked out all the races bearings and seals . It took a bit of time to make set up bearings and find pipe to press on the new bearings .

I made a tool for adjusting the carrier I found a lug nut from the front of a semi that was real close ground it at an angle so it would fit snug found a bolt that fit the nut cut it in half and fit them with a peace of pipe and welded it up 29 1/2 over all long done .

chrysler 8.25 torque specs
Pinion Preload new bearing 12 to 15 in-lbs
Ring Gear Backlash .006" to .010"
Ring Gear Bolt Torque 55 ft-lbs.
Carrier Bearing Cap Bolts 60 ft-lbs.
Attached Thumbnails retirement jeep build-img_3120.jpg   retirement jeep build-img_3123.jpg   retirement jeep build-img_3124.jpg  
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Old Dec 25, 2016 | 03:45 PM
  #35  
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ring gear pattern check look ok ? Looks good to me
Attached Thumbnails retirement jeep build-img_3126.jpg   retirement jeep build-img_3127.jpg  
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Old Dec 25, 2016 | 11:10 PM
  #36  
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Now to set the pinion preload the ratech kit 4114, comes with the following

crush sleeve eliminator .415
shims
.010
.012
.014
.017
.022
the old crush sleeve was .431
so I started with .010 .014 .415 = .439 to tight
then .012 .017 .415 = .444 to loose
then .010 .017 .415 = .442 and that gave me 16 inch pounds thats as close as it is going to get .
Not to hard to set up, I am Happy with it
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Old Dec 26, 2016 | 04:39 AM
  #37  
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From: South Georgia
Year: 1996
Model: Cherokee(XJ)
Engine: 4.0l
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Where did you get the crush sleeve eliminator kit?
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Old Dec 26, 2016 | 06:27 AM
  #38  
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Year: 1994
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looking good...
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Old Dec 27, 2016 | 07:33 PM
  #39  
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Originally Posted by peligro113
Where did you get the crush sleeve eliminator kit?
I ordered it on line from Ratech part number 4114 17.00
http://www.ratechmfg.com/pop_up_order%204114.htm
and a nice Pinion Yoke holder tool part number 18001 for 18.00
http://www.ratechmfg.com/Yoke%20tools.htm
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Old Jan 15, 2017 | 01:57 AM
  #40  
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I dont get a lot of time to work on the jeep it seems , but some progress was made . I finished the rear end true track and 4:10 gear install and moved it outside to get the jeep in the shop , about time !! pulled the transfer and trans , My bike lift worked well for this . Now I just need to pull the engine , slow but sure, it will get done .
Attached Thumbnails retirement jeep build-img_3141.jpg   retirement jeep build-img_3162.jpg   retirement jeep build-img_3161.jpg   retirement jeep build-img_3159.jpg  
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Old Jan 15, 2017 | 09:33 PM
  #41  
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Made some progress today slow but sure .
Attached Thumbnails retirement jeep build-img_3163.jpg   retirement jeep build-img_3164.jpg  
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Old Jan 21, 2017 | 04:31 PM
  #42  
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cleaning takes a bit of time , wast of time ? maybe
Attached Thumbnails retirement jeep build-img_3169.jpg   retirement jeep build-img_3170.jpg  
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Old Jan 21, 2017 | 04:39 PM
  #43  
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And I want to replace the block heater while it is easy to get to, I could have tried to save the old one but what the heck, I like new . It go's in the first hole but their is a sticker on it that said warranty void if removed so I put it in the next one back very easy install with the engine out .
Attached Thumbnails retirement jeep build-img_3174.jpg   retirement jeep build-img_3175.jpg   retirement jeep build-img_3176.jpg   retirement jeep build-img_3177.jpg  
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Old Jan 21, 2017 | 10:22 PM
  #44  
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Year: 1999
Model: Cherokee(XJ)
Engine: 4.0
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Do you plan on putting in aftermarket motor mounts?
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Old Jan 25, 2017 | 08:08 PM
  #45  
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Originally Posted by SatiricalHen
Do you plan on putting in aftermarket motor mounts?
Yes , Brown dog seem to be the way to go from what I have heard , I"ll leave them loose till I get the motor set , I was Checking out your green 99 build Nice !!
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