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Project Danger Cart

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Old May 4, 2013 | 07:53 PM
  #526  
a_shirey's Avatar
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From: Baltimore, MD
Year: 1999
Model: Cherokee
Engine: 4.0 I6 HO
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Originally Posted by I ARE EL1TE
Hey man, great build! I was wondering for the v8 zj tie rod swap, did you use the drag link too? thanks.
No.
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Old May 6, 2013 | 09:36 AM
  #527  
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From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
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No I didn't. You could though if the joints are good - but it's exactly the same as the drag link already on your XJ
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Old May 6, 2013 | 10:22 AM
  #528  
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From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
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Updates!

Thursday I went over another member's house and we knocked out the valve seals in the Danger Cart. Also replaced the plugs, VC grommets and CCV Orifice, and VC gasket while we were at it. Wasn't terribly hard, the back two valves were a PITA since the overhead spring compressor wouldn't fit. Had to use an alternate tool to release the springs. Overall very happy though - seems to have regained a bit of power and haven't noticed it smelling as bad anymore or smoking, but i really need to have someone drive behind me to be sure.

Releasing the springs:
Project Danger Cart-7.jpg

Here you can see the spring keepers you have to take out, and the old valve seals.
Project Danger Cart-8.jpg

Spark plugs definitely needed to be replaced...like 20,000 miles ago...gap was 0.050"
Project Danger Cart-9.jpg


Also made a junkyard trip Saturday. I was intending on grabbing the rear disc brake system off a ZJ. Got part way though the disassembly and came to the part where i needed to take the cross pin out of the differential to release the axle shafts...8mm 12 point bolt holding it in place...i don't have an 8mm 12 point...****. So...no brakes. Wasn't a total loss though, got a replacement window crank, a new horn that works, and a check arm to replace the one I literally SHATTERED last week when it wouldn't let my door close (I made it).

Check it out:


Also...harbor freight "steel" jigsaw blades don't cut through metal very well...
Project Danger Cart-10.jpg

Last edited by dukie564; Jan 23, 2014 at 08:42 AM.
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Old May 6, 2013 | 10:45 AM
  #529  
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From: Forest Hill, Maryland
Year: 1998
Model: Cherokee
Engine: 4.0L
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good job on the valve/seal work. that sucks about the brakes though.
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Old May 6, 2013 | 01:52 PM
  #530  
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From: Sykesville, Md
Year: 2000
Model: Cherokee
Engine: 4.0
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Originally Posted by dukie564
Updates!

Thursday I went over another member's house and we knocked out the valve seals in the Danger Cart. Also replaced the plugs, VC grommets and CCV Orifice, and VC gasket while we were at it. Wasn't terribly hard, the back two valves were a PITA since the overhead spring compressor wouldn't fit. Had to use an alternate tool to release the springs. Overall very happy though - seems to have regained a bit of power and haven't noticed it smelling as bad anymore or smoking, but i really need to have someone drive behind me to be sure.

How the new plugs fairing? any noticeable butt dyno difference?
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Old May 6, 2013 | 01:57 PM
  #531  
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From: Aberdeen, MD
Year: 1995
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Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
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a bit. more throttle response for sure. Idle smoothed out after I drove it a bit since you heard it at your place.

Hopefully with a new cat/o2 and cap/rotor/plug wires she'll be back to the power I used to have
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Old May 6, 2013 | 02:05 PM
  #532  
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From: Sykesville, Md
Year: 2000
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Originally Posted by dukie564
power


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Old May 6, 2013 | 02:31 PM
  #533  
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Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
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LOL. Always.
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Old May 6, 2013 | 07:32 PM
  #534  
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From: Tacoma
Year: 2000
Model: Cherokee
Engine: 4.0
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Just read through the whole build. Awesome jeep man.
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Old May 7, 2013 | 08:24 AM
  #535  
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From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
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Thanks, I strive to be awesome.. I'd say it works about 20% of the time lol
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Old May 7, 2013 | 10:27 AM
  #536  
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From: Nashville
Year: 2001
Model: Cherokee
Engine: 4.0
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Originally Posted by dukie564
Thanks, I strive to be awesome.. I'd say it works about 20% of the time lol
being awesome or the Jeep??
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Old May 7, 2013 | 10:31 AM
  #537  
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From: Aberdeen, MD
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95% of the time the jeep works 100% of the time.
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Old May 9, 2013 | 04:47 PM
  #538  
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ordered some new springs for my locker. Resisted the urge to splurge on other stuff until i get all the maintenance stuff done.

Got my VEIP notice from Maryland the other day, so replacing the CAT just got pushed up on my list so I pass. Trying to decide on a standard vs spun cat, and pretty sure i'm gonna go with metallic substrate this time around so it's more durable to bashing off rocks and such...
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Old May 9, 2013 | 04:49 PM
  #539  
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From: Baltimore, MD
Year: 1999
Model: Cherokee
Engine: 4.0 I6 HO
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Originally Posted by dukie564
ordered some new springs for my locker. Resisted the urge to splurge on other stuff until i get all the maintenance stuff done.

Got my VEIP notice from Maryland the other day, so replacing the CAT just got pushed up on my list so I pass. Trying to decide on a standard vs spun cat, and pretty sure i'm gonna go with metallic substrate this time around so it's more durable to bashing off rocks and such...
Please post a link of where your getting yours when you do. Ill be buying an entire exhaust again in the next month.
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Old May 9, 2013 | 05:40 PM
  #540  
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From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
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Either summitracing or performancecurve
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