Project Danger Cart
Thread Starter
☠ CF Sheriff ☠

Joined: Nov 2009
Posts: 15,197
Likes: 18
From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
oh man - getting the old ones out was a total PITA. I used a combination of a drill, sawzall, and pliers to rip the rubber to shreds, then cut the sleeve out with the sawzall.
That black smear was all that was left of the bushings when I was through with them

puttin them in was cake - cleaned up the hole, sprayed with WD40, and snacked them on the garage floor till they were all the way in.
as far as the rebound clips, I used 3/16" x 1" stock from home depot. Cut it into 4 pieces, then marked and drilled each one. I used pop rivets into the leaf.

That black smear was all that was left of the bushings when I was through with them

puttin them in was cake - cleaned up the hole, sprayed with WD40, and snacked them on the garage floor till they were all the way in.
as far as the rebound clips, I used 3/16" x 1" stock from home depot. Cut it into 4 pieces, then marked and drilled each one. I used pop rivets into the leaf.

Last edited by dukie564; Nov 6, 2014 at 03:14 PM.
Thread Starter
☠ CF Sheriff ☠

Joined: Nov 2009
Posts: 15,197
Likes: 18
From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
Moderator of Jeeps
Joined: Jul 2011
Posts: 21,029
Likes: 3
From: Frederick, MD from Cleveland, OH
Year: 1993 YJ Wrangler
Engine: 4.0 I6
Thread Starter
☠ CF Sheriff ☠

Joined: Nov 2009
Posts: 15,197
Likes: 18
From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
This is my name inspiration by the way:

"A super-powered, high-tech vehicle designed by a genius, or perhaps space aliens, the Danger Cart can reach speeds of up to four miles per hour. The most impressive aspect of the Danger Cart is, of course, its fierce appearance - many a villain has trembled in fear at the sight of it lumbering toward them."

"A super-powered, high-tech vehicle designed by a genius, or perhaps space aliens, the Danger Cart can reach speeds of up to four miles per hour. The most impressive aspect of the Danger Cart is, of course, its fierce appearance - many a villain has trembled in fear at the sight of it lumbering toward them."
Thread Starter
☠ CF Sheriff ☠

Joined: Nov 2009
Posts: 15,197
Likes: 18
From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
yea...I'm a slacker when it comes to things for myself lol. By the time I decided I needed one there were piles of things to add, and it only got worse from then on. Took me about 4 hours on Saturday to document everything up to this point.
Got it muddy night wheeling a little last night. Looked great dirty! Then woke up this morning to rain, which destroyed my masterpiece
Got it muddy night wheeling a little last night. Looked great dirty! Then woke up this morning to rain, which destroyed my masterpiece
I just notice this..but your turn signals are white and not yellow? different bulbs?
Also thanks for the advice on the leaf bushing...I need to replace mine soon and I'm worried lol.
Also thanks for the advice on the leaf bushing...I need to replace mine soon and I'm worried lol.
Thread Starter
☠ CF Sheriff ☠

Joined: Nov 2009
Posts: 15,197
Likes: 18
From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
yea just put them the other day in to match my white headlights better. They're blue tinted bulbs
Thread Starter
☠ CF Sheriff ☠

Joined: Nov 2009
Posts: 15,197
Likes: 18
From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
Planning some killer homebrew disconnects based off JKS's design, but better and WAY cheaper
What do you guys think?
What do you guys think?
Junior Member
Joined: Nov 2011
Posts: 38
Likes: 0
From: Eustis,FL
Year: 1998
Model: Cherokee
Engine: 4.0
i have one question..... how do you subscribe??? loving this thread!!! and did i read right you used "dakota" shackels and they were 1" longer? i did the s10 leaf pack and i love it but needs a tid bit more lift!!
Thread Starter
☠ CF Sheriff ☠

Joined: Nov 2009
Posts: 15,197
Likes: 18
From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
yes I did. I had to squeeze the "ears" of the shackle together a little to fit the XJ spring bushing, and had to grind down the metal sleeve on the other end about 1/8" on each side to fit the XJ mount, but worked great




