Little Red XJ
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Joined: Jun 2014
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From: Columbia, KY
Year: 1996
Model: Cherokee
Engine: 4.0
But anyway- I used a piece of 3x3 left over from the frame and cut the corners out of it. And almost burned up a cheap Ryobi drill, drilling out the 1" holes.

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Joined: Jun 2014
Posts: 136
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From: Columbia, KY
Year: 1996
Model: Cherokee
Engine: 4.0
Frame stiffeners are tacked on now, I'll fully weld them tomorrow night.
This is about $5 worth of steel and a few hours worth of work.


Had to grind down my weld where the sections meet so the stiffener would sit flat.


Disregard the exhaust. The muffler is getting moved up high behind the rear axle later on.
This is about $5 worth of steel and a few hours worth of work.


Had to grind down my weld where the sections meet so the stiffener would sit flat.


Disregard the exhaust. The muffler is getting moved up high behind the rear axle later on.
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Member
Joined: Jun 2014
Posts: 136
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From: Columbia, KY
Year: 1996
Model: Cherokee
Engine: 4.0
Thread Starter
Member
Joined: Jun 2014
Posts: 136
Likes: 0
From: Columbia, KY
Year: 1996
Model: Cherokee
Engine: 4.0
They worked out pretty well except my welds look awful. I was thinking I didn't get all the undercoat off of the frame but it turns out I must have nudged the wire speed on the welder. Once I figured that out, the rest turned out decent.
One other change I would make if doing it again is changing where I drilled my holes, some of them line up with existing holes in the frame.
One other change I would make if doing it again is changing where I drilled my holes, some of them line up with existing holes in the frame.
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Joined: Apr 2012
Posts: 1,843
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From: Ross Vegas, Ga
Year: 2000
Model: Cherokee
Engine: 4.0 w/ tupy head
They worked out pretty well except my welds look awful. I was thinking I didn't get all the undercoat off of the frame but it turns out I must have nudged the wire speed on the welder. Once I figured that out, the rest turned out decent.
One other change I would make if doing it again is changing where I drilled my holes, some of them line up with existing holes in the frame.
One other change I would make if doing it again is changing where I drilled my holes, some of them line up with existing holes in the frame.
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Joined: Jun 2014
Posts: 136
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From: Columbia, KY
Year: 1996
Model: Cherokee
Engine: 4.0
Fish plates are welded on and the rear end is out for the last time. I need to pick up one last tube of seam sealer on Monday to do the back of the cab then I'll undercoat everything and put the axle and shocks back in for good.
The bottom plates had to go on the inside due to the leaf spring mounts and the top had to go on the outside because of the gas tank.
The bottom plates had to go on the inside due to the leaf spring mounts and the top had to go on the outside because of the gas tank.



