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Old Dec 29, 2016 | 11:02 AM
  #136  
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Oooooh duramax, even nicer than I thought. Very nice ride
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Old Dec 29, 2016 | 11:07 AM
  #137  
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Originally Posted by Jeepology
Oooooh duramax, even nicer than I thought. Very nice ride
Thanks, I appreciate it.

The minute they released the new body style duramax denali I knew I had to have one. GMC was way overdue for an interior redesign and this truck has all the bells and whistles. Theres a couple small items I wish it had, but not a deal breaker. Wish the tail gate locked with the door locks and it would be nice if it had a proximity key with push button start, otherwise I have no complaints... (aside from all the emissions bs )
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Old Dec 29, 2016 | 02:36 PM
  #138  
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Year: 1990
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would you hurry up and get that 3-Link installed.
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Old Dec 29, 2016 | 02:41 PM
  #139  
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Originally Posted by WyoCherokee
would you hurry up and get that 3-Link installed.
Please call Cav fab on my behalf and bug them to send it to me. haha

Trust me, im beyond ready for that thing to show up already!!!
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Old Dec 29, 2016 | 02:47 PM
  #140  
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The front frame stiffeners are getting burnt in this weekend, going to get more work done on the axle, will probably get the C-gussets welded on as well.

Need to wait until I get my OTA track bar bracket before I weld the truss in so I can design around it. Its on its way now, hoping it will show up tomorrow.

Have a long weekend ahead of me.
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Old Dec 29, 2016 | 11:05 PM
  #141  
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Got the c-gussets and artec LCA mounts fit up and partially burned in tonight. These things are BEEFY compared to the stock LCA mounts. The JCR c-gussets and artec mounts fit perfectly together, going to fully weld them out tomorrow. Have to let go slow and weld small sections at a time to keep from warping anything.

The cast steel on the axle C's welded pretty well, "stacking tacks" really hot worked out better than trying to run a constant bead. Im definitely not worried about lack of penetration or fusion. I turned the welder up a little hotter than i would for normal 1/4 inch stock and put most the heat in the axle C before tying the puddle in to the C gusset.



Bottom side



All fitted up and partially burnt in.


You can tell where I "stacked tacks" vs trying to run a bead. Honestly once its painted I'm the only one who will tell the difference.

Last edited by LACK; Dec 29, 2016 at 11:17 PM.
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Old Dec 30, 2016 | 06:31 AM
  #142  
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Awesome

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Old Dec 30, 2016 | 07:44 PM
  #143  
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Made some more headway this evening.

Got the right front side HD OffRoad stiffener burnt in. Going to grind the rosettes flush and hit the whole thing with primer and undercoating tomorrow.


Add these to the list of things that don't suck from harbor freight. They make removing the paint/zinc coating on the unibody and prepping for welding very quick and easy.


All tacked up



Fully welding them in.



Last edited by LACK; Dec 30, 2016 at 07:52 PM.
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Old Dec 30, 2016 | 07:51 PM
  #144  
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Nice work. Same stiffeners here. I have the mids done, but still need to get the front and rear burned on.
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Old Dec 30, 2016 | 07:55 PM
  #145  
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Originally Posted by Jeepology
Nice work. Same stiffeners here. I have the mids done, but still need to get the front and rear burned on.
The fronts are so much easier than the mids. Less rosettes, easier to clean the unibody rails because theres no undercoating, and very little overhead welding.

After I cut my LCA brackets off the unibody Im going to use some 1/8" flat stock to box in the underside of the unibody rails and tie them in to the stiffeners. Probably not necessary but couldn't hurt.
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Old Dec 30, 2016 | 08:20 PM
  #146  
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nice, im hoping to burn mine in this week, im trying to take next week off work so i can get mine back on the road
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Old Dec 30, 2016 | 08:24 PM
  #147  
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Originally Posted by cleenrob
nice, im hoping to burn mine in this week, im trying to take next week off work so i can get mine back on the road
C-clamps are your friend.

Also, pick up some of those polycarbide (paint remover) discs that I just posted. Worked great and dont have to worry about removing too much metal as you would with a flap disc.

If you have any questions let me know, pretty straightforward but messy, tedious and kind of a pain in the ***.
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Old Dec 30, 2016 | 10:38 PM
  #148  
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Get one of these:

Name:  needle scaler.jpg
Views: 489
Size:  10.6 KB

Makes short work of all that crap.
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Old Dec 30, 2016 | 11:46 PM
  #149  
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what is that dingle hopper?
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Old Dec 31, 2016 | 12:10 AM
  #150  
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Year: 1996
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It's a needler...
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