Fallon's Build Thread
You can find LCA's and track bars for your lift height that will even everything out, and when you get the proper LCA's to get your axle pushed forward to where it should be, it will level out more since currently the springs are angled back at the bottom. Also if you disconnect all your links it may find it's natural spot our will bevery easy to persuade to that point but be care full and **** the front and back wheels or you could risk dumping the body off the front axle since the springs are not a solid point for stability on their own and may fall forward, back etc. great build can't wait till my boys are a little older to get them in the garage with me!
CF Veteran
Joined: Oct 2012
Posts: 2,314
Likes: 3
From: Canton, GA
Year: 1996
Model: Cherokee
Engine: 4.0
Watch this to see what I mean.
Last edited by tssguy123; Sep 29, 2013 at 12:26 AM.
CF Veteran
Joined: Oct 2012
Posts: 2,314
Likes: 3
From: Canton, GA
Year: 1996
Model: Cherokee
Engine: 4.0
I was expecting SYE, but I had no real clue about LCAs and trackbar. I will do some research and see if I can find a "rule-of-thumb" for determining length of said parts. I'm wondering if I can make them??Thanks.
Sits pretty level. Maybe slightly higher in the rear, but it doesn't draw your eye. I think with gear in the back it will be perfect. Just gotta work out the LCAs and trackbar. Also have to install the shims under the springs, and remove the helper spring. I ran out of time over the weekend.
I appreciate ya'lls input. It's just what I need to hear. Thanks!
Sits pretty level. Maybe slightly higher in the rear, but it doesn't draw your eye. I think with gear in the back it will be perfect. Just gotta work out the LCAs and trackbar. Also have to install the shims under the springs, and remove the helper spring. I ran out of time over the weekend.
I appreciate ya'lls input. It's just what I need to hear. Thanks!
Edit: OH, leaf springs. Duhhh. Nevermind.
http://www.rustysoffroad.com/rustys-...r-arms-tj.html
http://www.ironrockoffroad.com/Merch..._Code=IR-STBCK
Will recommended something other than IRO's offering to me... may have been Rusty's. His name on here is 94XjSport94 so if you wanna ask him what he thinks...
As for the making them... you can make whatever you want but (personally) if I were building a Jeep for my teenage son I'd buy beefy parts just for safety reasons... wouldn't want to be going down the road and have a LCA break or something like that.
Last edited by tssguy123; Sep 29, 2013 at 12:33 AM.
Thread Starter
Member
Joined: Sep 2013
Posts: 161
Likes: 0
From: White Springs, FL
Year: 1990
Model: Cherokee
Engine: 4.0
You can find LCA's and track bars for your lift height that will even everything out, and when you get the proper LCA's to get your axle pushed forward to where it should be, it will level out more since currently the springs are angled back at the bottom. Also if you disconnect all your links it may find it's natural spot our will bevery easy to persuade to that point but be care full and **** the front and back wheels or you could risk dumping the body off the front axle since the springs are not a solid point for stability on their own and may fall forward, back etc. great build can't wait till my boys are a little older to get them in the garage with me!

No. It's not going to magically go back. From what I've seen you have to hammer the axle around a bit before it will go back to center.
How To Install a New Track Bar - YouTube
Watch this to see what I mean.
How To Install a New Track Bar - YouTube
Watch this to see what I mean.
Shims under the springs? Not sure what you mean. The coil springs? You shouldn't need to once you get the track bar and coil spring situation fixed. Like I said, I'd go with an adjustable track bar. IRO makes one. Fairly sure there are adjustable LCAs too. But if you think you can do it and do it right then go for it..
Edit: OH, leaf springs. Duhhh. Nevermind.
http://www.rustysoffroad.com/rustys-...r-arms-tj.html
http://www.ironrockoffroad.com/Merch..._Code=IR-STBCK
Will recommended something other than IRO's offering to me... may have been Rusty's. His name on here is 94XjSport94 so if you wanna ask him what he thinks...
As for the making them... you can make whatever you want but (personally) if I were building a Jeep for my teenage son I'd buy beefy parts just for safety reasons... wouldn't want to be going down the road and have a LCA break or something like that.
Edit: OH, leaf springs. Duhhh. Nevermind.
http://www.rustysoffroad.com/rustys-...r-arms-tj.html
http://www.ironrockoffroad.com/Merch..._Code=IR-STBCK
Will recommended something other than IRO's offering to me... may have been Rusty's. His name on here is 94XjSport94 so if you wanna ask him what he thinks...
As for the making them... you can make whatever you want but (personally) if I were building a Jeep for my teenage son I'd buy beefy parts just for safety reasons... wouldn't want to be going down the road and have a LCA break or something like that.
CF Veteran

Joined: Aug 2010
Posts: 1,220
Likes: 0
From: Greensboro
Year: 1992
Model: Cherokee
Engine: 4.0L
If you have a son that is a certified welder than making a set of control arms is a piece of cake. Here is a link to a chart which give the eye-to-eye length of control arms for both upper and lower based on lift height. This is just a guide line however but, it will get you started.
http://www.xjtalk.com/showthread.php?t=9520
As for the track bar, once you get lower control arms in, take off your factory bar. You can start the jeep and turn the steering wheel to get the body centered over the jeep.
Now, my recommendation for a track bar is the Rubicon Express double sheer. I recently purchased that for my rig and it is fantastic. I picked it up for around 150 shipped to my door with the frame mount included. It is adjustable so it will allow you to get the body perfectly aligned over the axle.
Check out www.seriousoffroadproducts.com for good priced parts. I've ordered from Frank numerous times and I'm very happy with his communication, price, and shipping.
http://www.xjtalk.com/showthread.php?t=9520
As for the track bar, once you get lower control arms in, take off your factory bar. You can start the jeep and turn the steering wheel to get the body centered over the jeep.
Now, my recommendation for a track bar is the Rubicon Express double sheer. I recently purchased that for my rig and it is fantastic. I picked it up for around 150 shipped to my door with the frame mount included. It is adjustable so it will allow you to get the body perfectly aligned over the axle.
Check out www.seriousoffroadproducts.com for good priced parts. I've ordered from Frank numerous times and I'm very happy with his communication, price, and shipping.
CF Veteran

Joined: Aug 2010
Posts: 1,220
Likes: 0
From: Greensboro
Year: 1992
Model: Cherokee
Engine: 4.0L
Disregard that link to the control arm lengths. Upon further inspection, I've found errors in it. Here is a correct chart.
Lift...........Lower Control Arms/Upper Control Arms
********Decimal**Fraction**Decimal**Fraction
Stock........15.75.......15 ¾........15.00.......15
2”.............15.92.......16............14.88.... ...15
3”.............16.09.......16............14.92.... ...15
4”.............16.33.......16 3/8......15.03.......15
4.5”..........16.47.......16 ½........15.11.......15
5”.............16.62.......16 5/8......15.21.......15 ¼
6”.............16.97.......17............15.44.... ...15 ½
7”.............17.36.......17 3/8......15.74.......15 ¾
8”.............17.81.......17 ¾........16.09.......16
9”.............18.30.......18 ¼........16.50.......16 ½
10”...........18.82.......18 ¾........16.96.......17
Lift...........Lower Control Arms/Upper Control Arms
********Decimal**Fraction**Decimal**Fraction
Stock........15.75.......15 ¾........15.00.......15
2”.............15.92.......16............14.88.... ...15
3”.............16.09.......16............14.92.... ...15
4”.............16.33.......16 3/8......15.03.......15
4.5”..........16.47.......16 ½........15.11.......15
5”.............16.62.......16 5/8......15.21.......15 ¼
6”.............16.97.......17............15.44.... ...15 ½
7”.............17.36.......17 3/8......15.74.......15 ¾
8”.............17.81.......17 ¾........16.09.......16
9”.............18.30.......18 ¼........16.50.......16 ½
10”...........18.82.......18 ¾........16.96.......17
Seasoned Member
Joined: Jul 2010
Posts: 337
Likes: 1
From: NE FL
Year: 1997
Model: Cherokee
Engine: 4.0
Making the lca's would be cool if you can.
Another option is WJ rear lca's. I believe they are 2" longer. Not sure if that would be enough though.
Another option is WJ rear lca's. I believe they are 2" longer. Not sure if that would be enough though.
Last edited by pittman71; Sep 29, 2013 at 06:43 PM.
Senior Member
Joined: Nov 2010
Posts: 711
Likes: 1
From: Benton, KY
Year: 1991
Model: Cherokee
Engine: 4.0
Just another one of the reasons why not many people like Rusty's... Bad advice on top of poor quality parts... Seems as though their coils are the ONLY good part they make...
Short arms on a 6-7" lift is going to ride like a log wagon.
You said you have a son who is a certified welder, have him weld up some radius arm style arms and a new transmission crossmember to hook them to.
All you need is 5 joints, some weld in threaded bungs, and some 1/4" tube for the arms. Then some 1/4" 2x6 tube and 1/4" 2x2 angle for the brackets to attach them to the XJ. Use some of the 2x2 angle for the link tabs as well. While you're at it, pick up 2 more joints, 2 more bungs, and some tube and have him put together a correct length track bar and build a double shear track bar mount for the "frame" end. You technically COULD splice the two bars you have together, but it's not exactly safe
Not only will this fix the problem of the tires being sucked back toward the doors, but also your driveshaft length problem as well as the trac bar. Joints, steel, and bungs total shouldn't run you over $500 and you will get a better/safer ride to boot. In the end, isn't that what matters for the boy?
Seasoned Member
Joined: Jul 2010
Posts: 337
Likes: 1
From: NE FL
Year: 1997
Model: Cherokee
Engine: 4.0
Seems like you are wanting to keep the larger lift, but I'm going to throw this out there since you said its going to be a DD and you need to get it on the road. Also, just in case the $$ outlay is starting to look overwhelming.
IIRC, you said your BP's alone gave you 4" lift and you have 6" Rusty's springs. You could make your relocators into no-lift ones or simply remove them and put it back to stock. This would probably make your XJ sit level, and still fit 33's no problem. May not even need to trim fenders much or at all. Smaller front springs may be necessary. Someone chime in if they know specifically.
This would alleviate many of the issues you are running into now, while keeping your wallet fatter. You would still have a great DDer and capable trail rig. Most of the things you would still need to replace can be easily found at the JY.
This is just my 2 cents so dont think I disagree with more lift. I just know how things can add up and the list keeps getting longer and longer.
IIRC, you said your BP's alone gave you 4" lift and you have 6" Rusty's springs. You could make your relocators into no-lift ones or simply remove them and put it back to stock. This would probably make your XJ sit level, and still fit 33's no problem. May not even need to trim fenders much or at all. Smaller front springs may be necessary. Someone chime in if they know specifically.
This would alleviate many of the issues you are running into now, while keeping your wallet fatter. You would still have a great DDer and capable trail rig. Most of the things you would still need to replace can be easily found at the JY.
This is just my 2 cents so dont think I disagree with more lift. I just know how things can add up and the list keeps getting longer and longer.
Last edited by pittman71; Sep 29, 2013 at 07:16 PM.
Thread Starter
Member
Joined: Sep 2013
Posts: 161
Likes: 0
From: White Springs, FL
Year: 1990
Model: Cherokee
Engine: 4.0
If you have a son that is a certified welder than making a set of control arms is a piece of cake. Here is a link to a chart which give the eye-to-eye length of control arms for both upper and lower based on lift height. This is just a guide line however but, it will get you started.
http://www.xjtalk.com/showthread.php?t=9520
As for the track bar, once you get lower control arms in, take off your factory bar. You can start the jeep and turn the steering wheel to get the body centered over the jeep.
Now, my recommendation for a track bar is the Rubicon Express double sheer. I recently purchased that for my rig and it is fantastic. I picked it up for around 150 shipped to my door with the frame mount included. It is adjustable so it will allow you to get the body perfectly aligned over the axle.
Check out www.seriousoffroadproducts.com for good priced parts. I've ordered from Frank numerous times and I'm very happy with his communication, price, and shipping.
http://www.xjtalk.com/showthread.php?t=9520
As for the track bar, once you get lower control arms in, take off your factory bar. You can start the jeep and turn the steering wheel to get the body centered over the jeep.
Now, my recommendation for a track bar is the Rubicon Express double sheer. I recently purchased that for my rig and it is fantastic. I picked it up for around 150 shipped to my door with the frame mount included. It is adjustable so it will allow you to get the body perfectly aligned over the axle.
Check out www.seriousoffroadproducts.com for good priced parts. I've ordered from Frank numerous times and I'm very happy with his communication, price, and shipping.
Disregard that link to the control arm lengths. Upon further inspection, I've found errors in it. Here is a correct chart.
Lift...........Lower Control Arms/Upper Control Arms
********Decimal**Fraction**Decimal**Fraction
Stock........15.75.......15 ¾........15.00.......15
2”.............15.92.......16............14.88.... ...15
3”.............16.09.......16............14.92.... ...15
4”.............16.33.......16 3/8......15.03.......15
4.5”..........16.47.......16 ½........15.11.......15
5”.............16.62.......16 5/8......15.21.......15 ¼
6”.............16.97.......17............15.44.... ...15 ½
7”.............17.36.......17 3/8......15.74.......15 ¾
8”.............17.81.......17 ¾........16.09.......16
9”.............18.30.......18 ¼........16.50.......16 ½
10”...........18.82.......18 ¾........16.96.......17
Lift...........Lower Control Arms/Upper Control Arms
********Decimal**Fraction**Decimal**Fraction
Stock........15.75.......15 ¾........15.00.......15
2”.............15.92.......16............14.88.... ...15
3”.............16.09.......16............14.92.... ...15
4”.............16.33.......16 3/8......15.03.......15
4.5”..........16.47.......16 ½........15.11.......15
5”.............16.62.......16 5/8......15.21.......15 ¼
6”.............16.97.......17............15.44.... ...15 ½
7”.............17.36.......17 3/8......15.74.......15 ¾
8”.............17.81.......17 ¾........16.09.......16
9”.............18.30.......18 ¼........16.50.......16 ½
10”...........18.82.......18 ¾........16.96.......17
All you need is 5 joints, some weld in threaded bungs, and some 1/4" tube for the arms. Then some 1/4" 2x6 tube and 1/4" 2x2 angle for the brackets to attach them to the XJ. Use some of the 2x2 angle for the link tabs as well. While you're at it, pick up 2 more joints, 2 more bungs, and some tube and have him put together a correct length track bar and build a double shear track bar mount for the "frame" end. You technically COULD splice the two bars you have together, but it's not exactly safe
Not only will this fix the problem of the tires being sucked back toward the doors, but also your driveshaft length problem as well as the trac bar. Joints, steel, and bungs total shouldn't run you over $500 and you will get a better/safer ride to boot. In the end, isn't that what matters for the boy?
CF Veteran

Joined: Aug 2010
Posts: 1,220
Likes: 0
From: Greensboro
Year: 1992
Model: Cherokee
Engine: 4.0L
If you google Xj long arms most of the images will be of the radius arm type. To simply put it, the lower arms mount at the tranny crossmember and the upper arms mount to the lower arms and then to axle. I currently run a 3 link and like it.
Thread Starter
Member
Joined: Sep 2013
Posts: 161
Likes: 0
From: White Springs, FL
Year: 1990
Model: Cherokee
Engine: 4.0
And if attaching to the crossmember, how do you determine length from eye to eye?
I didn't see the answers to these questions in my reading. Sorry to ask so many.
Thanks
CF Veteran
Joined: Oct 2012
Posts: 2,314
Likes: 3
From: Canton, GA
Year: 1996
Model: Cherokee
Engine: 4.0
Every scrap of info helps me get closer to where I want to be. Thanks for the help about the axle geometry. I thought the axle looked farther back... now I know!
No worries!!
Awesome! We just got DSL, and I have been watching YT vids like they were just invented. Kind of addicting!
Definitely would be beefy. I don't, and won't, skimp on my boys. My 2nd son is a certified welder pursuing a welding engineering degree. Attached is a pic of the 5 we built from scratch, a 3+ year project. My chief concern is getting the geometry and positioning correct. I have the donor I can measure from. Not saying I AM going to build my own, only that I will investigate it. If it saves some dough, and it is not beyond my capability, consider it done!
No worries!!

Awesome! We just got DSL, and I have been watching YT vids like they were just invented. Kind of addicting!
Definitely would be beefy. I don't, and won't, skimp on my boys. My 2nd son is a certified welder pursuing a welding engineering degree. Attached is a pic of the 5 we built from scratch, a 3+ year project. My chief concern is getting the geometry and positioning correct. I have the donor I can measure from. Not saying I AM going to build my own, only that I will investigate it. If it saves some dough, and it is not beyond my capability, consider it done!
Now that you're getting into long arm territory I can't really give any input anymore, other than that I'd probably copy measurements from a kit if I were going to do it.


