1976 Jeep Cherokee Chop Top Project
Thread Starter
Junior Member
Joined: May 2013
Posts: 95
Likes: 0
From: Colorado
Year: 1994
Model: Cherokee
Engine: 4.0 HO
As of right now the motor and tranny are out. That was a headache! It would have gone a lot better had I known I could access the tranny to t-case bolts from inside the jeep -- previous owner used so much damn bedliner all over the place the bolts were hidden. Will get some pics up soon, I'm wiped out :P
Keep it up, looks like your getting more done in days than I have in weeks if not months on my XJ... Can't wait to start seein' some trail shots of this thing in action
Thread Starter
Junior Member
Joined: May 2013
Posts: 95
Likes: 0
From: Colorado
Year: 1994
Model: Cherokee
Engine: 4.0 HO
I bought some shelves and a rack for the garage since the owner of the house moved his stuff out, so I'll get a shot of the work space as well. OH -- I rented a Bluebird Teardown Engine Hoist from Grand Rental Station in Loveland, CO. I would highly recommend that hoist to anyone in the market for one. Disassembles into a few pieces for easy transport. If the seats fold down, it can fit into a sedan. I also purchased a set of GearWrench flex-head ratcheting wrenches, which are probably the best purchase I've made in awhile when it comes to tools. From Advance Auto Parts w/ an online promo code, the 7 piece SAE set was about $45.
That's it for tonight, like I said, pics incoming tomorrow. Thanks for following my thread, helps keep me on track.
Thread Starter
Junior Member
Joined: May 2013
Posts: 95
Likes: 0
From: Colorado
Year: 1994
Model: Cherokee
Engine: 4.0 HO
So I haven't been able to update the thread in awhile, I'm busy preparing for a trip to Costa Rica on the 3rd. However, I've made some good progress on the Jeep.

I'm trying to get the bedliner off and down to bare metal. The hood, fender, and door are done. The whole driver's side is nearly done. No bodywork right now, just sanding to bare metal and shooting primer. Anything is an improvement, and I'm not ready to spend time making panels straight. That can come later. I'm playing with the idea of removing the rear window completely. The previous welds aren't fantastic and I'm not sure the extra space in the cab is helping me at all. A longer bed might be nice. Chopping all the way to the windshield would be awesome too.

The interior is really rough, I'd like to fab up a custom dash with some diamond plate and call it a day. Something to go around the column and hold gauges. The passenger side could be empty for all I care as long as I get it looking better. Anyone have any dash ideas? Mine is all cut up and broken, it's no good.

There's a ton of filler on the rear fender flare and behind it, I'll likely be welding in patch panels when I get motivated to do bodywork. For now the filler will be sanded relatively smooth and primered. After it doesn't look like some sort of degenerate shop class project I'll focus on getting the mechanics perfect, then bodywork can happen. Function over form.

I'm trying to get the bedliner off and down to bare metal. The hood, fender, and door are done. The whole driver's side is nearly done. No bodywork right now, just sanding to bare metal and shooting primer. Anything is an improvement, and I'm not ready to spend time making panels straight. That can come later. I'm playing with the idea of removing the rear window completely. The previous welds aren't fantastic and I'm not sure the extra space in the cab is helping me at all. A longer bed might be nice. Chopping all the way to the windshield would be awesome too.

The interior is really rough, I'd like to fab up a custom dash with some diamond plate and call it a day. Something to go around the column and hold gauges. The passenger side could be empty for all I care as long as I get it looking better. Anyone have any dash ideas? Mine is all cut up and broken, it's no good.

There's a ton of filler on the rear fender flare and behind it, I'll likely be welding in patch panels when I get motivated to do bodywork. For now the filler will be sanded relatively smooth and primered. After it doesn't look like some sort of degenerate shop class project I'll focus on getting the mechanics perfect, then bodywork can happen. Function over form.
Thread Starter
Junior Member
Joined: May 2013
Posts: 95
Likes: 0
From: Colorado
Year: 1994
Model: Cherokee
Engine: 4.0 HO

Shot of the back seat area, there's a box in there I need to take out. Under the bedliner who knows what it looks like. It's a pretty thin wall.

This is the reason the engine won't turn. The rest of the cylinders are nice and clean, the exhaust valve on #8 was open and the headers were loose. It let moisture in to wreak havoc. I'd like to go with a bigger bore on the rebuild.
CF Veteran
Joined: Dec 2012
Posts: 4,169
Likes: 6
From: York, PA
Year: 1998
Model: Cherokee
Engine: 4.0
Hey thanks! Pics will come tomorrow, I've run out of light for the most part. It helps that I'm unemployed (by choice luckily)!
Thread Starter
Junior Member
Joined: May 2013
Posts: 95
Likes: 0
From: Colorado
Year: 1994
Model: Cherokee
Engine: 4.0 HO
It's not nearly that exciting, I assure you! I moved from my beautiful home Colorado to Arizona to be closer to my family and do a bit of a "reset". After a year of working 60 hours a week and living with my parents, I was able to save enough money to support myself and have a bit of fun this summer, too! I've since moved back to Colorado, as Arizona just wasn't a great fit. I'll have to start working within a few months, but for now I'm trying to enjoy the time off and get a lot done! It definitely helps being free of the responsibilities most have, like children and spouses.
Last edited by 76 Chopokee; May 28, 2013 at 11:21 AM.
Thread Starter
Junior Member
Joined: May 2013
Posts: 95
Likes: 0
From: Colorado
Year: 1994
Model: Cherokee
Engine: 4.0 HO
The driver's side is now all primered, though the rear quarter area is really nasty. The flare looks pretty bad. I'll have to look into either learning how to cut and weld body panels myself
or hiring somebody to do it. Anybody know good cheap body guys in northern Colorado?

I think I'd like to do that to it. Yes I've got some MS Paint skillz.
or hiring somebody to do it. Anybody know good cheap body guys in northern Colorado?
I think I'd like to do that to it. Yes I've got some MS Paint skillz.
CF Veteran

Joined: Aug 2010
Posts: 1,220
Likes: 0
From: Greensboro
Year: 1992
Model: Cherokee
Engine: 4.0L
I think if you choose to chop the entire top, it would be a good idea, and look good, if you build a roll cage. That way you and your passengers are safe. As for a custom dash, do something simple. Some sheet metal with a new set of gauges is all you need. I really like what you've got going on so far. Keep up the good work.
Thread Starter
Junior Member
Joined: May 2013
Posts: 95
Likes: 0
From: Colorado
Year: 1994
Model: Cherokee
Engine: 4.0 HO
I think if you choose to chop the entire top, it would be a good idea, and look good, if you build a roll cage. That way you and your passengers are safe. As for a custom dash, do something simple. Some sheet metal with a new set of gauges is all you need. I really like what you've got going on so far. Keep up the good work.
Senior Member
Joined: Nov 2010
Posts: 711
Likes: 1
From: Benton, KY
Year: 1991
Model: Cherokee
Engine: 4.0
As for the tires not being centered, and trying to decipher how to fix it, why not just open up the front of the wheel wells and push the front part of the flare forward? No mechanical work needed, just a little body work, which it sounds as though you will have to do in that area anyways.
Thread Starter
Junior Member
Joined: May 2013
Posts: 95
Likes: 0
From: Colorado
Year: 1994
Model: Cherokee
Engine: 4.0 HO
That's a good idea. There is a bunch of filler between where the flare is supposed to sit and where it does. Both sides are packed with filler. It would seem to be pretty easy to knock out that filler and stretch the flare a bit, then bolt it into place. I'll have a look.



