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transfercase not going on all the way...

Old Jan 10, 2012 | 08:25 PM
  #1  
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From: Warrenton MO
Year: 2000
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Engine: 4.7L I6
Exclamation transfercase not going on all the way...

goes onto output shaft but then wont go into what i believe is the seal...

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Old Jan 10, 2012 | 08:27 PM
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Need more info
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Old Jan 10, 2012 | 08:31 PM
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From: Warrenton MO
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like?

np 231 to an AW4

2000 xj

tailshafts are out... will go onto the tailshgaft and bolts are almost showing enough to put nuts on but we cant shimmy it in more.
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Old Jan 10, 2012 | 09:07 PM
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input shaft is longer than my stock one!!!! :curs ing:


im gonna ask my transmission guy if he can swap em...
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Old Jan 11, 2012 | 02:08 AM
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Originally Posted by ol'DixieJeep
input shaft is longer than my stock one!!!! :curs ing:


im gonna ask my transmission guy if he can swap em...
That's what she said?
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Old Jan 11, 2012 | 02:11 AM
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Thats why you check these things when you by it... lol
There were 3 different shaft lengths, IIRC
And 2 spline counts, 21 and 23.
I think they can be easily swapped, as long as your old one wasnt damaged.
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Old Jan 11, 2012 | 11:57 AM
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yup getting swapped now...
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Old Jan 11, 2012 | 12:23 PM
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Good luck! This happened to me on the yj, just had to swap out the input shaft on the t-case.
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Old Jan 11, 2012 | 12:26 PM
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What was the new transfer out of? Year of vehicle?
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Old Jan 11, 2012 | 12:32 PM
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not sure of the year but it was a wrongler
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Old Jan 11, 2012 | 12:33 PM
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i recently had to swap the transfer case on my '95 xj and i called my local dealership to verify that my Jeep and the donor jeep came with an identical driveline. Doesn't cost anything and it saved me a lot of time if it had been wrong. The new one bolted right up.....
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Old Jan 11, 2012 | 12:38 PM
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Originally Posted by ol'DixieJeep
not sure of the year but it was a wrongler

Make sure he compares the gear cut pitch on both input gears, just because it's 23 spline doesnt mean it is correct. Mixing the pitch will cause problems down the road.

Do some reading at www.novak.com
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Old Jan 11, 2012 | 12:42 PM
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hes a pro so i trust he'll make sure **** works out...
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