Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Starting Issue: HELP

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Old Nov 29, 2010 | 06:40 AM
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From: Florida
Year: 1998
Model: Cherokee
Engine: 4.0
Default Starting Issue: HELP

First off I would like to thank everyone for all the participation and very useful information I'm able to get from this site. Thank you all

My question: When I turn my key to start the vehicle it turns over and tries to start but struggles to do so. If I turn the key off and try again, it starts up. This just all of a sudden starting happening.
Also, the starter is brand new as I replaced it a couple months ago.

I have a 98 XJ 4.0L

Thanks
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Old Nov 29, 2010 | 07:04 AM
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From: In the middle of Minnesota!
Year: 1999
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Engine: 4.0
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1. Remove battery cables. Clean them and the battery posts thoroughly until SHINY.
You can have some corrosion/resistance which hinders quick starting.

2. If problem persists, LOAD TEST the battery. Load testing is the only accurate way of determining battery condition. Parts stores will do this for you for FREE.

3. Be sure charging system is working and maintaining charge on the battery. You should be reading around 14 on the voltage gauge in your dash.
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Old Nov 29, 2010 | 07:40 AM
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Sounds like the fuel pump is dying...or the filter is plug.
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Old Nov 29, 2010 | 08:04 AM
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Originally Posted by CAEMI
Sounds like the fuel pump is dying...or the filter is plug.
You might be right. Depending on how you interpret "struggles to do so" To the original poster, please elaborate on the specifics of your problem.

If the problem is that the engine turns over fine, but you have an extended crank time before it starts when cold, the problem is most likely the check valve on the fuel pump assembly. It allows fuel pressure to drop off when the vehicle sits. A very common problem on 97 and newer. Here's more.

------------------------------------------------------------


The check valve is located on top of the gas tank and is part of the fuel pump assembly on 95.5-2001 vintage 4.0 XJs. When the check valve starts to fail, it reduces fuel pressure to a point where an extended crank is needed to start the engine. It is a very common failure. I experienced it on my 99 at around 75K.

A good (and simple) way to troubleshoot this problem is called “the poor mans prime”

1. Turn key to ON position (do not crank the engine!)
2. The fuel pump will energize and run for a couple of seconds
3. Turn key to OFF position
4. Repeat above a two more times
5. NOW crank the engine over

If the engine starts quickly and cleanly after performing this procedure, you may have the check valve issue. If it starts and runs poorly for a few seconds, it could also be a leaky fuel injector resulting in the bleed down and the stumble upon startup is the engine clearing the excess fuel that has leaked into the cylinder because of the faulty injector.

Also be aware that a bad battery can give you this symptom. Sounds strange but it definitely does happen. Have battery load tested if you have any questions; your XJ does NOT like low available battery voltage. Be sure battery connections and posts are CLEAN.

Some troubleshooting tips for extended crank times:

Hook up fuel pressure gauge on the schrader valve on the fuel rail

Start engine and bring to normal operating temperature.

Observe test gauge. Normal operating pressure should be 49.2 psi (plus or minus 5 psi)

Shut engine off.

Pressure should not fall below 30 psi for five minutes.

If pressure falls below 30 psi, it must be determined if a fuel injector, the check valve within the
fuel pump module, or a fuel tube/line is leaking. An adaptor tool/hose included with the fuel pressure gauge can help you with this. Consult gauge manual for more information on this but here is basically how it works:

*Turn the engine off and immediately clamp the fuel line at the adaptor hose. Watch the pressure gauge and see how long it takes to lose pressure.

*If the pressure remains at 49 psi for an extended period of time then the problem is in the tank - possibly the check valve. If the pressure falls below 49 psi fairly rapidly then the problem is probably a leaky fuel injector.

You can limp a check valve problem along indefinitely if you wish as it doesn't mean the fuel pump itself is going bad. Normally, the check valve is replaced as an entire assembly as you have to drop the gas tank to access the assembly. Fuel pump assembly consists of fuel pump, regulator, check valve, filter. If you do replace the fuel pump assembly, purchase a high quality OEM style unit. Some cheap aftermarket assemblies don’t hold up and fail prematurely.

Last edited by tjwalker; Nov 29, 2010 at 08:34 AM.
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