Screws or Rivets
Thread Starter
Senior Member
Joined: Nov 2009
Posts: 577
Likes: 2
From: Mechanicsburg, PA
Year: 1996
Model: Cherokee
Engine: 4.0 L H.O. I6
replacing some areas of the floor in the XJ.
I'll go take a picture in a minute, but not doing any work in the rear, just where the passenger's feet go on the front floorboards.
so my question is...
I have a lot of sheet metal screws. can these work ok? will it hold there fine? obviously welding would ideal, but no can do.
i dont have a rivet gun either, but would these be better than screws by far? or should i (at least semi temporarily) be ok with just sheet metal screws?
I'll go take a picture in a minute, but not doing any work in the rear, just where the passenger's feet go on the front floorboards.
so my question is...
I have a lot of sheet metal screws. can these work ok? will it hold there fine? obviously welding would ideal, but no can do.
i dont have a rivet gun either, but would these be better than screws by far? or should i (at least semi temporarily) be ok with just sheet metal screws?
CF Veteran


Joined: May 2008
Posts: 5,188
Likes: 6
From: Bristol,Pa
Year: 94
Model: Cherokee
Engine: 4.0L
No screws please..
I took in a clutch job for a guy years ago on an XJ. He had used a ton of sheetmetal screws to patch his floor. After a few minor cuts i finally cut the hell out of my hand on one... i packed up the tools and had him tow it out of my driveway.
I took in a clutch job for a guy years ago on an XJ. He had used a ton of sheetmetal screws to patch his floor. After a few minor cuts i finally cut the hell out of my hand on one... i packed up the tools and had him tow it out of my driveway.
Rivets. They won't back out, and they're easier to seal.
Besides, they're designed for holding panels in place anyhow (why for do you think they're used on aircraft and race bodies? I know - they're not "pop" rivets. But, they work on the same principle - the difference is that a "pop" rivet can be installed entirely from one side of a panel, and they don't require a pneumatic hammer and a bucking bar to install.)
Besides, if y'ever brought something to me for undercar work, and I saw a bunch of sheetmetal screws sticking out the bottom, I wouldn't even bother to start the job.
Besides, they're designed for holding panels in place anyhow (why for do you think they're used on aircraft and race bodies? I know - they're not "pop" rivets. But, they work on the same principle - the difference is that a "pop" rivet can be installed entirely from one side of a panel, and they don't require a pneumatic hammer and a bucking bar to install.)
Besides, if y'ever brought something to me for undercar work, and I saw a bunch of sheetmetal screws sticking out the bottom, I wouldn't even bother to start the job.
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Thread Starter
Senior Member
Joined: Nov 2009
Posts: 577
Likes: 2
From: Mechanicsburg, PA
Year: 1996
Model: Cherokee
Engine: 4.0 L H.O. I6
alright guys, looks like i'll be doing rivets.
good points about them poking through underneath and backing out eventually.
so now my question is, can i rivet through the unibody? or just sheet metal to sheet metal?
my dad seems to think i can go through the unibody and that it'll totally work, but should i do it?
good points about them poking through underneath and backing out eventually.
so now my question is, can i rivet through the unibody? or just sheet metal to sheet metal?
my dad seems to think i can go through the unibody and that it'll totally work, but should i do it?
Thread Starter
Senior Member
Joined: Nov 2009
Posts: 577
Likes: 2
From: Mechanicsburg, PA
Year: 1996
Model: Cherokee
Engine: 4.0 L H.O. I6
thanks for the knowledge!
I'll get some pics up or start a build thread or something and show you guys my holes haha.
Thread Starter
Senior Member
Joined: Nov 2009
Posts: 577
Likes: 2
From: Mechanicsburg, PA
Year: 1996
Model: Cherokee
Engine: 4.0 L H.O. I6
I would like to see the pictures when your finished Cherokee. I have one rusted through area above the muffler. Right Now I have a sheet rtv sealed and rivted but needs to be redone. It was a temp winter fix.


