Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

rear quarter cut and fold

Old Sep 19, 2008 | 10:22 AM
  #1  
familyxj's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2008
Posts: 47
Likes: 0
Year: 1998
Model: Cherokee
Engine: 4.0
Default rear quarter cut and fold

I cut and folded my rear quarter on the passenger side the other day. I will try to take more photos of the process on the drivers side this weekend. I cut the lower portion of the rear quarter on the inner and outer panel, then folded the inner panel up flat and then the outer panel up flat. I spot welded the two panels together and sealed the seam on the inside and out. I finished it off with a little fresh paint.
Attached Thumbnails rear quarter cut and fold-rear-quarter-cut-fold-0041.jpg   rear quarter cut and fold-rear-quarter-cut-fold-0051.jpg  
Reply
Old Sep 19, 2008 | 10:43 AM
  #2  
okcjeeper's Avatar
::CF Administrator::
 
Joined: May 2008
Posts: 10,039
Likes: 16
From: Okc area
Year: 1991
Model: Cherokee
Engine: 4.0 I6
Default

Looks nice I am considering doing that myself...looking good.
Reply
Old Sep 19, 2008 | 08:01 PM
  #3  
familyxj's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2008
Posts: 47
Likes: 0
Year: 1998
Model: Cherokee
Engine: 4.0
Default

Has anybody on here done this on a newer XJ with the factory towing package? I am trying to figure out the cleanest way to route my trailer hitch wiring, as it used to go through the quarter panel in between the inner and outer panel. I am thinking about cutting a hole in the outer panel and using the factory grommet to seal it.
Reply
Old Sep 22, 2008 | 02:00 PM
  #4  
familyxj's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2008
Posts: 47
Likes: 0
Year: 1998
Model: Cherokee
Engine: 4.0
Default

I finished the drivers side today. In the first picture you can see how the outer quarter panel is folded up. in the second picture I highlighted the area I cut out on the back. You have to cut out a similar section on the front. I also cut the inner and outer quarter panels at the lower body line prior to folding.
Attached Images   
Reply
Old Sep 22, 2008 | 02:02 PM
  #5  
familyxj's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2008
Posts: 47
Likes: 0
Year: 1998
Model: Cherokee
Engine: 4.0
Default

In this photo you can see the inner quarter is already folded up. The factory trailer hitch wiring harness was in my way and had to be rerouted as well.
Attached Images  
Reply
Old Sep 22, 2008 | 02:05 PM
  #6  
familyxj's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2008
Posts: 47
Likes: 0
Year: 1998
Model: Cherokee
Engine: 4.0
Default

The next photos show where I welded the outer quarter panel to the inner fender well and the rear body panel.
Attached Thumbnails rear quarter cut and fold-rear-quarter-cut-fold-0611.jpg   rear quarter cut and fold-rear-quarter-cut-fold-0631.jpg  
Reply
Old Sep 22, 2008 | 02:06 PM
  #7  
familyxj's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2008
Posts: 47
Likes: 0
Year: 1998
Model: Cherokee
Engine: 4.0
Default

The final photo is where I relocated the factory trailer hitch wire harness to.
Attached Images  
Reply
Old Sep 22, 2008 | 02:08 PM
  #8  
familyxj's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2008
Posts: 47
Likes: 0
Year: 1998
Model: Cherokee
Engine: 4.0
Default

The end result is a lot of extra ground clearance behind the rear tires.......it looks cool too.
Reply
Old Sep 22, 2008 | 02:58 PM
  #9  
ktmracer419's Avatar
CF Veteran
 
Joined: Sep 2007
Posts: 4,869
Likes: 14
Default

i personally think it looks terrible.

but its such a vunerable area.

when i get around to cutting out my dented to hell rear 1/4's a wrap around bumper will be going in too
Reply
Old Sep 22, 2008 | 05:26 PM
  #10  
familyxj's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2008
Posts: 47
Likes: 0
Year: 1998
Model: Cherokee
Engine: 4.0
Default

I will be doing a wrap around bumper and an exo cage next. It may be a few months before I have the time and money to do that. By the way I think it looks good. I will finish by covering the area with spray on bed liner to cover up the black gloss paint......it was all I had at the time.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
RickJames Bish
Trail Reports
15
Jul 27, 2016 03:51 PM
MOPAR87
Accessories
3
Jan 2, 2016 05:52 PM
RickJames Bish
Modified XJ Cherokee Tech
5
Sep 2, 2015 03:22 PM
Mmll52
Modified XJ Cherokee Tech
6
Sep 2, 2015 10:01 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread

All times are GMT -5. The time now is 09:34 AM.