Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Rear Differential Leak

Thread Tools
 
Search this Thread
 
Old 06-18-2010, 09:24 PM
  #1  
Member
Thread Starter
 
breakthecycle128's Avatar
 
Join Date: Apr 2010
Location: Marion, IN
Posts: 150
Likes: 0
Received 2 Likes on 1 Post
Year: 2001
Model: Cherokee
Engine: 4.0
Default Rear Differential Leak

I just noticed that my rear differential is covered in oil. Anyone know of any good write ups or guides to changing the seal? I did a search on here and didn't find anything. For now I think I'm gonna load it up with the gear oil. Thanks.
Old 06-19-2010, 09:07 AM
  #2  
CF Veteran
 
djb383's Avatar
 
Join Date: Nov 2009
Location: The Republic of TEXAS
Posts: 8,172
Likes: 0
Received 14 Likes on 14 Posts
Year: 1998
Model: Cherokee
Engine: 4.0L HO
Default

Buy the correct diff cover gasket, some rtv sealer, gear oil and git 'er done. Don't over tighten the cover bolts.......doing so just crushes the gasket and squeezes out the rtv.
Old 06-19-2010, 09:26 AM
  #3  
CF Veteran
 
SeriousOffroad's Avatar
 
Join Date: Apr 2008
Posts: 13,952
Likes: 0
Received 15 Likes on 13 Posts
Model: Cherokee
Default

Seal, not gasket.

What axle?
Old 06-19-2010, 12:44 PM
  #4  
CF Veteran
 
djb383's Avatar
 
Join Date: Nov 2009
Location: The Republic of TEXAS
Posts: 8,172
Likes: 0
Received 14 Likes on 14 Posts
Year: 1998
Model: Cherokee
Engine: 4.0L HO
Default

FelPro makes a top notch gasket ($5) for the Chry 8.25" 10 bolt, so I use it, along with sealer.
Old 06-19-2010, 12:52 PM
  #5  
CF Veteran
 
93gc40's Avatar
 
Join Date: Mar 2009
Location: Visalia, Kalifornia, ussa
Posts: 2,750
Likes: 0
Received 2 Likes on 2 Posts
Year: 1996
Model: Cherokee
Engine: 4.0
Default

It it leaking from the seal or the rubber plug? As said above replace the seal, with a felpro and a light coating of rtv. But if the rubber plug is bad it will still be a wet dirty cover.
Old 06-19-2010, 10:25 PM
  #6  
Member
Thread Starter
 
breakthecycle128's Avatar
 
Join Date: Apr 2010
Location: Marion, IN
Posts: 150
Likes: 0
Received 2 Likes on 1 Post
Year: 2001
Model: Cherokee
Engine: 4.0
Default

Seal, not gasket.

What axle?
It's the 8.25.

Sounds like a plan. I suppose it could just be the plug I'll take a good look before I replace the gasket (or seal). I've been out of town so I haven't had time to work on it. I'll check it out tomorrow. Thanks for the help everyone. I'll post my findings.
Old 03-11-2011, 04:57 PM
  #7  
Senior Member
 
xj guy's Avatar
 
Join Date: Jan 2011
Location: Joliet, Il
Posts: 730
Likes: 0
Received 2 Likes on 2 Posts
Year: 1996
Model: Cherokee
Engine: HO4.0 I6
Default

Bump. I am going to load a picture off of my phone. I took it today and I think that my plug is bad... Do they sell the plugs as well? or am I S.O.L?
Old 03-11-2011, 04:58 PM
  #8  
Senior Member
 
xj guy's Avatar
 
Join Date: Jan 2011
Location: Joliet, Il
Posts: 730
Likes: 0
Received 2 Likes on 2 Posts
Year: 1996
Model: Cherokee
Engine: HO4.0 I6
Default

I scrapped it a bit with my finger and it is def some form of fluid/oil
Attached Thumbnails Rear Differential Leak-image-672662772.jpg  
Old 03-11-2011, 04:59 PM
  #9  
Seasoned Member
 
SlackJaw's Avatar
 
Join Date: Jan 2011
Location: New York
Posts: 294
Likes: 0
Received 1 Like on 1 Post
Year: 1996
Model: Cherokee
Engine: 4.0L
Default

Originally Posted by xj guy
Bump. I am going to load a picture off of my phone. I took it today and I think that my plug is bad... Do they sell the plugs as well? or am I S.O.L?
they sell replacement plugs at the auto parts stores...they rubber plugs suck. I bought replacement cover with the screw-type fill plug.

http://shop.advanceautoparts.com/web..._1080634232___
Old 03-11-2011, 05:01 PM
  #10  
Seasoned Member
 
SlackJaw's Avatar
 
Join Date: Jan 2011
Location: New York
Posts: 294
Likes: 0
Received 1 Like on 1 Post
Year: 1996
Model: Cherokee
Engine: 4.0L
Default

Originally Posted by xj guy
I scrapped it a bit with my finger and it is def some form of fluid/oil
it looks like it's just the fill plug that was slightly leaking. it happens with the rubber plugs b/c the plug isn't 100% seal-tight. nothing to really worry about, but just take that rubber plug off and check the fluid level.

i would change it anyway b/c it's not too difficult and at least it would give you peace of mind that the fluids changed and you're not running low.
Old 03-11-2011, 05:21 PM
  #11  
Senior Member
 
xj guy's Avatar
 
Join Date: Jan 2011
Location: Joliet, Il
Posts: 730
Likes: 0
Received 2 Likes on 2 Posts
Year: 1996
Model: Cherokee
Engine: HO4.0 I6
Default

Originally Posted by SlackJaw
it looks like it's just the fill plug that was slightly leaking. it happens with the rubber plugs b/c the plug isn't 100% seal-tight. nothing to really worry about, but just take that rubber plug off and check the fluid level.

i would change it anyway b/c it's not too difficult and at least it would give you peace of mind that the fluids changed and you're not running low.
This is a total n00b question but how exactly do I check the fluid in the differential? I have never done this before.
Old 03-11-2011, 05:24 PM
  #12  
Seasoned Member
 
phoenix901223's Avatar
 
Join Date: May 2010
Location: Suffolk long island
Posts: 406
Likes: 0
Received 0 Likes on 0 Posts
Year: 1994
Model: Cherokee
Engine: 4.0 L I6
Default

Originally Posted by xj guy
This is a total n00b question but how exactly do I check the fluid in the differential? I have never done this before.

take that plug off and stick your finger in there if you cant feel anything fill it until it comes out the drain hole


so basically stick your finger in there, if its not wet, add some lube

Last edited by phoenix901223; 03-11-2011 at 05:26 PM.
Old 03-11-2011, 05:26 PM
  #13  
Senior Member
 
xj guy's Avatar
 
Join Date: Jan 2011
Location: Joliet, Il
Posts: 730
Likes: 0
Received 2 Likes on 2 Posts
Year: 1996
Model: Cherokee
Engine: HO4.0 I6
Default

Originally Posted by phoenix901223
take that plug off and stick your finger in there if you cant feel anything fill it until it comes out the drain hole
Sounds easy enough. I have only had this jeep maybe a year and have never done anything more than the standard oil changes and under the hood fluids. Do you guys highly recommended cleaning the diff? and then filling it? or do you think i'll be good just adding fluid?
Old 03-11-2011, 05:29 PM
  #14  
Seasoned Member
 
phoenix901223's Avatar
 
Join Date: May 2010
Location: Suffolk long island
Posts: 406
Likes: 0
Received 0 Likes on 0 Posts
Year: 1994
Model: Cherokee
Engine: 4.0 L I6
Default

Originally Posted by xj guy
Sounds easy enough. I have only had this jeep maybe a year and have never done anything more than the standard oil changes and under the hood fluids. Do you guys highly recommended cleaning the diff? and then filling it? or do you think i'll be good just adding fluid?

I would take the cover off and check the fluid, get a look at gears check for wear and/or metal shavings in the fluid.

Its as easy as taking a couple bolts off, scrapping the surface clean, put RTV on the surface and bolt the plate back on
Old 03-11-2011, 05:32 PM
  #15  
Senior Member
 
xj guy's Avatar
 
Join Date: Jan 2011
Location: Joliet, Il
Posts: 730
Likes: 0
Received 2 Likes on 2 Posts
Year: 1996
Model: Cherokee
Engine: HO4.0 I6
Default

Originally Posted by phoenix901223
I would take the cover off and check the fluid, get a look at gears check for wear and/or metal shavings in the fluid.

Its as easy as taking a couple bolts off, scrapping the surface clean, put RTV on the surface and bolt the plate back on
Nice! When I'm ready to get my hands dirty I'll have to go in and see what i have under there. But I'm heading to florida for spring break so it may be a week or two!


Quick Reply: Rear Differential Leak



All times are GMT -5. The time now is 02:29 AM.