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Rear Axle

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Old 06-11-2009, 11:44 AM
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Default Rear Axle

I have a Chyco 8.25 on my 2000 XJ...is it worth going to a Dana 44 for just some roading? Also, is a 44 a 44 is a 44 or are their certain ones that would adapt to my XJ easier then others.
Old 06-11-2009, 12:24 PM
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The 8.25 in your 2000 is strong enough for what your needs are. The 97-01 8.25s have larger axle shafts than the earlier models and are 29 spline compared to the earlier 27 spline shafts. The only thing you will gain by switching to a D44 is a lighter wallet from spending money you should save.

Use that cash for more beneficial upgrades.
Old 06-11-2009, 12:43 PM
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X 2, If you already have a Chryco 8.25 the gains you would get from a D44 aren't worth the money or the a$$ pain.
If you're sold on getting a D44, try to find an 87 XJ that has the OEM D44. It's a direct bolt in to any other XJ so long as you have the same gearing.
I swapped my Chryco 8.25 out of my 91 XJ for an 87 XJ D44 just because I got a killer deal on it and I was ignorant back in the day and I thought my 8.25 was D-Turdy-Five.
Old 06-11-2009, 01:46 PM
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Actually Buck, your swap was worth the effort. The D35 shafts are 1.18 in diameter and the early 8.25s are 1.17. The only strength advantage you originally had over a D35 is the axle housing itself.
Old 06-11-2009, 02:20 PM
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SWEET!!!! So it was worth the hassle!!! and a D44 in the rear of an XJ is just so rare and cool!!
Old 06-11-2009, 02:43 PM
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Originally Posted by winston427
Actually Buck, your swap was worth the effort. The D35 shafts are 1.18 in diameter and the early 8.25s are 1.17. The only strength advantage you originally had over a D35 is the axle housing itself.
which is a huge advantage.. i wheeled my 27 spline 8.25 hard locked on 33s and it still lives under another jeep that sees a lot more abuse than it did with mine.

the 8.25 is a lot stronger than people make it out to be.
Old 06-11-2009, 03:22 PM
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Well, that was why I said had I not been a Newbie to XJs and I had realized I had a 8.25 rather than thinking I had a D35, I never would have went looking for the D44.
Old 06-11-2009, 06:37 PM
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Unless I found a killer deal on one I wouldnt do that swap.
If I was going to swap the rearends to make it worth while find a 96 up explorer 8.8 with disc brakes... like below


http://members.***.net/rough-riders/...8/ford8_8.html
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