Hesitation, sputtering,renix......TIRED OF IT!!!
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 24
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
I had nearly identical problems. I went over a year though before I spotted my grounding injector wires. The slit on the bottom of that black ribbed deal let a few wires out on the bottom. Nice that it will really go when you floor it eh? Once mine backfired out the intake and blew a mouse nest out the front grille. Drove through the confetti. RIP mouse 
That tin shield would expand with heat and sometimes ground a few wires a little. Whatever your setup, those wires from the injectors to the PCU can do that if they ground.
(retyped after having my text just vanish)

That tin shield would expand with heat and sometimes ground a few wires a little. Whatever your setup, those wires from the injectors to the PCU can do that if they ground.
(retyped after having my text just vanish)
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Check your harness for chafing as Flintstone describes.
At idle, wiggle the harness along the valve cover and over under the MAP sensor. See if the idle changes.
There's a possibility that your sensor ground circuit in the harness is faulty also. That won't necessarily show up in the wiggle test but can be tested in about 20 seconds with a cheap meter.
Have you ever refreshed your grounds at the engine dipstick tube stud? Very critical to do so as the ECU itself and other very important sensors ground there.
And you're correct, Renix does not store codes.
At idle, wiggle the harness along the valve cover and over under the MAP sensor. See if the idle changes.
There's a possibility that your sensor ground circuit in the harness is faulty also. That won't necessarily show up in the wiggle test but can be tested in about 20 seconds with a cheap meter.
Have you ever refreshed your grounds at the engine dipstick tube stud? Very critical to do so as the ECU itself and other very important sensors ground there.
And you're correct, Renix does not store codes.
Just wanted to jump in in this, mines an 89 original renix with 270k, and has the same problem. She runs good at highway speed but just off idle and in traffic its horrible. I will be watching this thread closely...
Also, one thing I didn't see mentioned here was the fuel pressure regulator, its a pretty cheap part and could cause the higher rpm problems, and probably right off idle too. Didn't work on mine tho lol...
Also, one thing I didn't see mentioned here was the fuel pressure regulator, its a pretty cheap part and could cause the higher rpm problems, and probably right off idle too. Didn't work on mine tho lol...
Thread Starter
Member
Joined: Sep 2011
Posts: 248
Likes: 0
From: Oklahoma
Year: 1994
Model: Cherokee
Engine: 4.0
I had nearly identical problems. I went over a year though before I spotted my grounding injector wires. The slit on the bottom of that black ribbed deal let a few wires out on the bottom. Nice that it will really go when you floor it eh? Once mine backfired out the intake and blew a mouse nest out the front grille. Drove through the confetti. RIP mouse 
That tin shield would expand with heat and sometimes ground a few wires a little. Whatever your setup, those wires from the injectors to the PCU can do that if they ground.
(retyped after having my text just vanish)

That tin shield would expand with heat and sometimes ground a few wires a little. Whatever your setup, those wires from the injectors to the PCU can do that if they ground.
(retyped after having my text just vanish)
Thank you for all your suggestion, I have tried alot of things. Sorry I forgot to put alot of this in the first post. Tomorrow I am going double check alot of this. Thanks every one again. I wish this problem was something simple and quick to fix.
Thread Starter
Member
Joined: Sep 2011
Posts: 248
Likes: 0
From: Oklahoma
Year: 1994
Model: Cherokee
Engine: 4.0
Another thing I have been thinking about, but I dont know for sure, does the renix have transmission control module. The box under the glove box. Does that control the engine at all?? or just the transmission?? I can put it into park or neutral, and with the gas pedal steady at 2000 rpms it runs fine. No miss, no hesitation, nothing, purrs like a kitten. ONLY DRIVING and the RPM's are at a steady 1800-22000 RPM's is when I get the hesitation. Any thoughts??
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 24
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
YEa! You busted me. After all that chugging and bucking for over a year (now and then), I really want to try to share that. A wire hiding under my nose and all this brainy stuff to suspect. Interesting that it will still blast off like a rocket when floored. Maybe the signal to the injector is strong enough then to over whelm the wiring fault there. Maybe Crusier or somebody less clueless than myself can comment on that.
Also, I'm pretty sure Crusier meant to be double sure the ground from the back of the valve cover to the fire-wall is clean and fresh, and to consider ADDING a ground from the dip-stick tube mount bolt to the stud below the shock mount. I added mine from a small bolt on the AC compressor to a rad bracket bolt. Not as neat, but a 2'nd ground anyway.( Oh, I see now you covered Grounds)
My 90 does have a transmission control module.,,,,no clue,,,
Boy Bigz, sure sounds like mine. Ever put the right edge of your right foot against the carpet to hold the pedal "just there", below bucking but still throttling some?
Just re-read your thread. Really have to suspect wiring. I know nothing about checking injector voltage/signal except it would be a ***** for an intermittent problem that pops up at speed. Short of a dinomoniterer I wonder if a guy couldn't run a jumper from an injector into the cab and watch voltage while it's F#%*ing up?
Also, I'm pretty sure Crusier meant to be double sure the ground from the back of the valve cover to the fire-wall is clean and fresh, and to consider ADDING a ground from the dip-stick tube mount bolt to the stud below the shock mount. I added mine from a small bolt on the AC compressor to a rad bracket bolt. Not as neat, but a 2'nd ground anyway.( Oh, I see now you covered Grounds)
My 90 does have a transmission control module.,,,,no clue,,,
Boy Bigz, sure sounds like mine. Ever put the right edge of your right foot against the carpet to hold the pedal "just there", below bucking but still throttling some?
Just re-read your thread. Really have to suspect wiring. I know nothing about checking injector voltage/signal except it would be a ***** for an intermittent problem that pops up at speed. Short of a dinomoniterer I wonder if a guy couldn't run a jumper from an injector into the cab and watch voltage while it's F#%*ing up?
Last edited by DFlintstone; Oct 22, 2011 at 11:48 AM. Reason: My 90
Thread Starter
Member
Joined: Sep 2011
Posts: 248
Likes: 0
From: Oklahoma
Year: 1994
Model: Cherokee
Engine: 4.0
Well it finally stopped running. Had to tow it home. I know its getting fuel to the rail but that's all I know. A big storm came through so didn't get to start figuring it out. I hope this is related to the hesitation and all problems fixed at once. Keep my figures crossed. I does turn over and start for a split second. Then dies. I will check for fire and check the fuel pressure tomorrow.
CF Veteran
Joined: Oct 2011
Posts: 1,268
Likes: 1
From: Bakersfield CA
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
It's a 90, few years before the OBDI codes. Wish it did so it would point me in the right direction. And its a good little cherokee, body and interior are showing its age, but mechanically its sound. I have had it for 5 years, dropped a engine it, and this is the first real big issue with it since then.
That's how it started out, every now and then. Now ALWAYS does it around 65 mph. I makes you wonder if its going to make it to where you are going. I have read several threads with this problem and most have had answers on what fixed it but everything I have tried changes nothing.
That's how it started out, every now and then. Now ALWAYS does it around 65 mph. I makes you wonder if its going to make it to where you are going. I have read several threads with this problem and most have had answers on what fixed it but everything I have tried changes nothing.
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 24
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
Not that I have any reason to think it's likely, but that test Cruiser came up with for your new cps sounds pretty easy. I haven't done it but it looks like just a few minutes. Mine only did a complete no-start while I was dating an unusually attractive blonde, Tracy. As soon as she left it started right up.
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
I have the DRB-II and it pretty much gives you some tests to do but it's best at reading live data. No codes are stored!!!
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Not that I have any reason to think it's likely, but that test Cruiser came up with for your new cps sounds pretty easy. I haven't done it but it looks like just a few minutes. Mine only did a complete no-start while I was dating an unusually attractive blonde, Tracy. As soon as she left it started right up.
And yes, I advocate putting an additional ground cable from the dipstick tube stud directl to the stud on the inner fender. What better place to attach it on the block than the stud that holds the most critical grounds?
Thread Starter
Member
Joined: Sep 2011
Posts: 248
Likes: 0
From: Oklahoma
Year: 1994
Model: Cherokee
Engine: 4.0
After a very long day, a couple of friends and I got it running again. We went to swap a coil ,out of my friends jeep, and put it in mine. That's when he saw a spark from the ratchet to a wire. One of the wires going to a silver box that mounts to the relay bracket was burned in half. It also had a fuseable link. So we rewired it with a new fuse and she started up. I don't know if that was actually the problem or if we knocked the coil to working order again. Time will tell
BUT IT DID NOT FIX THE HESITATION PROBLEM!!!! Today we checked the fuel pump, changed the fuel filter and ran new rubber hose from fuel pump to metal lines. Checked the CPS, injectors and moved to the coil and that's when we got it running and called it a day. So now back to guessing on what this hesitation problem is.
BUT IT DID NOT FIX THE HESITATION PROBLEM!!!! Today we checked the fuel pump, changed the fuel filter and ran new rubber hose from fuel pump to metal lines. Checked the CPS, injectors and moved to the coil and that's when we got it running and called it a day. So now back to guessing on what this hesitation problem is.
I can try to do a compression check, it just acts like something fuel or ignition related. Runs good but around a steady 2000 rpms just acts up. You can floor the pedal and it takes off like a rocket no problems. I would think something internal in the engine would be worse at higher rpms.
Compression testers are about $20 at your local parts store. Be sure to get one with multi-sizes of nozzles included.
Remember: You need fuel, spark, air----and compression in each cylinder, all at the right 'time'.
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 24
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
I'm still stuck on your problem being a wire, solely based on that it was on mine!
I think the injector wires run to the PCM. I found this below in another post,;
A friend of mine, and an excellent tech, did this to fix an intermittent problem on his 88. He removed the ECU., unplugged it, sprayed the connectors on the ECU and on the Harness with a good electrical contact cleaner. Before putting it back together, he used a small pick to tighten up the female connectors that grab the pins. Never had the problem again.
That now reminds me of something I like to do on any newly acquired Jeep. I take about 20 minutes and go through the engine bay unplugging connectors and relays, inspecting the terminals, spraying out the connections with a good elictrical contact cleaner, applying a bit of dielectric grease, and putting them back together. Everyone you can find!!
I see now/again you changed the PCU. With a new one? With pretty new connectors?
Does anyone know is there an over-ride, or circuit, that fires the injectors, goes flat out when you floor it? The carb. equivalent of secondaries.
I think the injector wires run to the PCM. I found this below in another post,;A friend of mine, and an excellent tech, did this to fix an intermittent problem on his 88. He removed the ECU., unplugged it, sprayed the connectors on the ECU and on the Harness with a good electrical contact cleaner. Before putting it back together, he used a small pick to tighten up the female connectors that grab the pins. Never had the problem again.
That now reminds me of something I like to do on any newly acquired Jeep. I take about 20 minutes and go through the engine bay unplugging connectors and relays, inspecting the terminals, spraying out the connections with a good elictrical contact cleaner, applying a bit of dielectric grease, and putting them back together. Everyone you can find!!
I see now/again you changed the PCU. With a new one? With pretty new connectors?
Does anyone know is there an over-ride, or circuit, that fires the injectors, goes flat out when you floor it? The carb. equivalent of secondaries.
Last edited by DFlintstone; Oct 24, 2011 at 12:04 PM.


