Help! "Burnt Plastic" smell
Hey folks,
My 01 XJ has recently started to reek of "burnt plastic" when driving. It first happened when I had the heat blasting while driving, I also noticed some white colored smoke wafting up from under the hood. Now, it seems to happen mostly after I've been driving for 15 minutes or more whether the heat is on or not. It just happens.
Any ideas on what is causing this issue? I really need to get it fixed as I use my XJ to transport my wife and 2 year old around.
Other than the smell, the engine seems to run great and I have not noticed any changes in the ride.
THANK YOU SO MUCH.
My 01 XJ has recently started to reek of "burnt plastic" when driving. It first happened when I had the heat blasting while driving, I also noticed some white colored smoke wafting up from under the hood. Now, it seems to happen mostly after I've been driving for 15 minutes or more whether the heat is on or not. It just happens.
Any ideas on what is causing this issue? I really need to get it fixed as I use my XJ to transport my wife and 2 year old around.
Other than the smell, the engine seems to run great and I have not noticed any changes in the ride.
THANK YOU SO MUCH.
CF Veteran


Joined: Jun 2011
Posts: 2,720
Likes: 44
From: Gainesville GA
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
"Noggin' pokin' time". Open the hood & look for chared wires or any wires rubbing metal. Also look for any hoses or plastic on the exhaust manifold.
Any blow fuses lately?
Any blow fuses lately?
CF Veteran

Joined: Feb 2015
Posts: 1,528
Likes: 2
From: North Carolina
Year: 1993
Model: Cherokee
Engine: 4.0
Hey folks, My 01 XJ has recently started to reek of "burnt plastic" when driving. It first happened when I had the heat blasting while driving, I also noticed some white colored smoke wafting up from under the hood. Now, it seems to happen mostly after I've been driving for 15 minutes or more whether the heat is on or not. It just happens. Any ideas on what is causing this issue? I really need to get it fixed as I use my XJ to transport my wife and 2 year old around. Other than the smell, the engine seems to run great and I have not noticed any changes in the ride. THANK YOU SO MUCH.
CF Veteran




Joined: Jan 2014
Posts: 1,102
Likes: 364
From: Eustis, Florida
Year: 1996
Model: Cherokee (XJ)
Engine: 4.0
heater blower resistor or the fan control switch plug. My fan control switch plug shorted and started to smoke through the inside vents, dash and through the air intake vent under the windshield. It melted it bad enough that I had to replace the plug and the switch. Have a fire extinguisher and a wrench to remove the b a t t e r y cables as a cautionary move.
Hope this helps
Hope this helps
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