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fuel tank o-ring

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Old Nov 20, 2010 | 07:20 PM
  #1  
Irongrave's Avatar
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From: Florence SC
Year: 1996
Engine: 4.0
Default fuel tank o-ring

After swapping out my tanks last weekend I finally got a chance to fill up my XJ today and just my luck the O-ring on the tank and pump is bad. poured gas at the gas station and on the way home. I've tried RTV and still leaks, less but still leaking. I looked around but can't seem to find just the gasket for the XJ metal tanks. Any one got an idea where I can find one or a way to seal it up?
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Old Nov 20, 2010 | 09:41 PM
  #2  
freegdr's Avatar
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From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
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napa auto part sell o ring don know how big when i did my pump took me three tries to get mine to stop dripping
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Old Nov 20, 2010 | 11:48 PM
  #3  
nismo5's Avatar
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From: chico,ca
Year: 1989
Model: Cherokee
Engine: 4.0
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there a pita to get in right might wanna take it out and just try it again one more time otherwise you might have to find a good one at ur local junkyard (atleast there pocket size)cause other than that i think you have to buy the whole sending unit hopefully not though
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Old Nov 21, 2010 | 12:49 AM
  #4  
defconOne's Avatar
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From: Singapore
Year: 1996
Model: Cherokee
Engine: 4.0
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Originally Posted by Irongrave
After swapping out my tanks last weekend I finally got a chance to fill up my XJ today and just my luck the O-ring on the tank and pump is bad. poured gas at the gas station and on the way home. I've tried RTV and still leaks, less but still leaking. I looked around but can't seem to find just the gasket for the XJ metal tanks. Any one got an idea where I can find one or a way to seal it up?
Hi...I recently changed my pump....the first time...the o-ring did not sit right....i adjusted its sitting and all went well....
I did not fill up my tank...how I discovered that the o-ring is not sitting right....move forward n reverse and do hard braking....if there is a leak...u can smell and see the wet area....

I did buy a spare o-ring....found it in ebay....

If there is no tear on ur o-ring....they might not sit right....
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Old Nov 21, 2010 | 03:37 AM
  #5  
Irongrave's Avatar
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From: Florence SC
Year: 1996
Engine: 4.0
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well i got one coming from the guys at morris 4x4 along with a new locking ring
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Old Nov 21, 2010 | 03:38 AM
  #6  
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Year: 1987
Model: Cherokee
Engine: 4.0
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buy a lock ring kit from advance auto. only place that sells the o-ring, and it only comes with the new lock ring.
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Old Nov 21, 2010 | 06:34 AM
  #7  
81Z4ME's Avatar
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From: Richmond, VA
Year: 2000
Model: Cherokee
Engine: 4.0 liter
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Never done it on the Jeep yet but I've done it on Camaros and S10 Blazers.

I always clean out the area where the 0-ring and lock ring go back real good. Then I smear some formagasket on the 0-ring and set it in place, then I sit the sending unit/etc. in place and put the lock ring in place and drive it to the point where it is good and tight.

Haven't had one leak yet but there's always a first time.
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Old Nov 22, 2010 | 06:31 PM
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Irongrave's Avatar
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From: Florence SC
Year: 1996
Engine: 4.0
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thanks for the info guys, I got a new o-ring and lock ring coming from Morris 4x4
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