fuel tank o-ring
Thread Starter
CF Veteran
Joined: Mar 2008
Posts: 2,266
Likes: 9
From: Florence SC
Year: 1996
Engine: 4.0
After swapping out my tanks last weekend I finally got a chance to fill up my XJ today and just my luck the O-ring on the tank and pump is bad. poured gas at the gas station and on the way home. I've tried RTV and still leaks, less but still leaking. I looked around but can't seem to find just the gasket for the XJ metal tanks. Any one got an idea where I can find one or a way to seal it up?
Senior Member
Joined: Feb 2009
Posts: 553
Likes: 1
From: chico,ca
Year: 1989
Model: Cherokee
Engine: 4.0
there a pita to get in right might wanna take it out and just try it again one more time otherwise you might have to find a good one at ur local junkyard (atleast there pocket size)cause other than that i think you have to buy the whole sending unit hopefully not though
Junior Member
Joined: May 2010
Posts: 94
Likes: 1
From: Singapore
Year: 1996
Model: Cherokee
Engine: 4.0
After swapping out my tanks last weekend I finally got a chance to fill up my XJ today and just my luck the O-ring on the tank and pump is bad. poured gas at the gas station and on the way home. I've tried RTV and still leaks, less but still leaking. I looked around but can't seem to find just the gasket for the XJ metal tanks. Any one got an idea where I can find one or a way to seal it up?
I did not fill up my tank...how I discovered that the o-ring is not sitting right....move forward n reverse and do hard braking....if there is a leak...u can smell and see the wet area....
I did buy a spare o-ring....found it in ebay....
If there is no tear on ur o-ring....they might not sit right....
Junior Member
Joined: Aug 2010
Posts: 48
Likes: 0
From: Richmond, VA
Year: 2000
Model: Cherokee
Engine: 4.0 liter
Never done it on the Jeep yet but I've done it on Camaros and S10 Blazers.
I always clean out the area where the 0-ring and lock ring go back real good. Then I smear some formagasket on the 0-ring and set it in place, then I sit the sending unit/etc. in place and put the lock ring in place and drive it to the point where it is good and tight.
Haven't had one leak yet but there's always a first time.
I always clean out the area where the 0-ring and lock ring go back real good. Then I smear some formagasket on the 0-ring and set it in place, then I sit the sending unit/etc. in place and put the lock ring in place and drive it to the point where it is good and tight.
Haven't had one leak yet but there's always a first time.
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