fuel pump assembly questions
Thread Starter
Member
Joined: Nov 2013
Posts: 211
Likes: 1
From: Indiana
Year: 1999 Sport Road Rash Monstaliner
Model: Cherokee
Engine: 4.0L I6 Power Tech Engine
Hello. I'm new to fuel systems so bear with me.
Seems I'm in need of replacing my fuel check valves on my 99 sport due to the fact that it doesn't like to start on the first crank. I figure it would save me time and headache in the future if I simply replace the entire assembly. Basically, I am looking for input on specific parts for price and quality. Below are the parts I was thinking of buying:
fuel pump/strainer:
BOSCH Part # 69316
fuel pressure regulator/filter:
Standard Motor Products Part # PR318
the last thing I need is a sending unit right? Where can I find one of those and how much do they generally run? Is there anything I'm missing? I haven't pulled the old assembly out yet.
Seems I'm in need of replacing my fuel check valves on my 99 sport due to the fact that it doesn't like to start on the first crank. I figure it would save me time and headache in the future if I simply replace the entire assembly. Basically, I am looking for input on specific parts for price and quality. Below are the parts I was thinking of buying:
fuel pump/strainer:
BOSCH Part # 69316
fuel pressure regulator/filter:
Standard Motor Products Part # PR318
the last thing I need is a sending unit right? Where can I find one of those and how much do they generally run? Is there anything I'm missing? I haven't pulled the old assembly out yet.
CF Veteran
Joined: Dec 2012
Posts: 4,169
Likes: 6
From: York, PA
Year: 1998
Model: Cherokee
Engine: 4.0
Hello. I'm new to fuel systems so bear with me.
Seems I'm in need of replacing my fuel check valves on my 99 sport due to the fact that it doesn't like to start on the first crank. I figure it would save me time and headache in the future if I simply replace the entire assembly. Basically, I am looking for input on specific parts for price and quality. Below are the parts I was thinking of buying:
fuel pump/strainer:
BOSCH Part # 69316
fuel pressure regulator/filter:
Standard Motor Products Part # PR318
the last thing I need is a sending unit right? Where can I find one of those and how much do they generally run? Is there anything I'm missing? I haven't pulled the old assembly out yet.
Seems I'm in need of replacing my fuel check valves on my 99 sport due to the fact that it doesn't like to start on the first crank. I figure it would save me time and headache in the future if I simply replace the entire assembly. Basically, I am looking for input on specific parts for price and quality. Below are the parts I was thinking of buying:
fuel pump/strainer:
BOSCH Part # 69316
fuel pressure regulator/filter:
Standard Motor Products Part # PR318
the last thing I need is a sending unit right? Where can I find one of those and how much do they generally run? Is there anything I'm missing? I haven't pulled the old assembly out yet.
Have you tried the "poor man's prime"?
-Turn the key to RUN (as if you were about to start. Do you hear the fuel pump run?
-Turn it OFF.
-Turn key to RUN again and listen for the pump. Do that three times, and then try to crank. Does it start up right away? That would determine if a faulty check valve is an issue. That valve is within the fuel pump module.
CF Veteran
Joined: Mar 2010
Posts: 47,923
Likes: 38
From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
CF Veteran
Joined: Dec 2012
Posts: 4,169
Likes: 6
From: York, PA
Year: 1998
Model: Cherokee
Engine: 4.0
Seen this yet guys.....http://www.jeepforum.com/forum/f11/g...nstall-395404/
I had a bad sending unit and the starting issue and opted to replace the whole thing.
CF Veteran
Joined: Mar 2010
Posts: 47,923
Likes: 38
From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
CF Veteran
Joined: Dec 2012
Posts: 4,169
Likes: 6
From: York, PA
Year: 1998
Model: Cherokee
Engine: 4.0
True, but dropping the tank really isn't that hard. Two 14mm bolts. If they're rusted, get new J-bolts or make them, and cut the old. Took me about half an hour to drop my tank (I got lucky w/ no rusted bolts). I've done them both ways, though.
Thread Starter
Member
Joined: Nov 2013
Posts: 211
Likes: 1
From: Indiana
Year: 1999 Sport Road Rash Monstaliner
Model: Cherokee
Engine: 4.0L I6 Power Tech Engine
First things first...you can buy the entire assembly as one unit and save yourself a bunch of headaches (and maybe some $). I put a Carter #P75040M in my '98 and have had zero issues with it and it fixed my gauge. Carter or Bosch full assemblies are recommended, and avoid Airtex as if it were herpes.
Have you tried the "poor man's prime"?
-Turn the key to RUN (as if you were about to start. Do you hear the fuel pump run?
-Turn it OFF.
-Turn key to RUN again and listen for the pump. Do that three times, and then try to crank. Does it start up right away? That would determine if a faulty check valve is an issue. That valve is within the fuel pump module.
Have you tried the "poor man's prime"?
-Turn the key to RUN (as if you were about to start. Do you hear the fuel pump run?
-Turn it OFF.
-Turn key to RUN again and listen for the pump. Do that three times, and then try to crank. Does it start up right away? That would determine if a faulty check valve is an issue. That valve is within the fuel pump module.
Last edited by terzdesign; Feb 28, 2014 at 03:50 PM.
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CF Veteran
Joined: Dec 2012
Posts: 4,169
Likes: 6
From: York, PA
Year: 1998
Model: Cherokee
Engine: 4.0
Ha. Yes, have to do poor man's prime everytime I start the vehicle. It (usually) starts right up. Is this the entire assembly then: Carter #P75040M
I'd still recommend replacing the whole unit.
Sounds good. I just remember that I'd planned to add the aftermarket check valve on my '98, but then I read that something had changed at some point, and that it should only be used on earlier models. Can't remember the details. Of course, it may have been wrong, too.
OK, did a quick search. Apparently, people have had problems after adding a check valve on 96+ models. Anyone here have any comments?
http://www.naxja.org/forum/showthread.php?t=1012432
http://www.naxja.org/forum/showthread.php?t=1012432
CF Veteran
Joined: Mar 2010
Posts: 47,923
Likes: 38
From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
That's the one.
That might be referring to adding the check valve in when the factory one in the module is still functional. I imagine that would be a bad idea, in that case. But as outlined in freegdr's link, that one guy has a 2000 XJ he did the mod with. I guess you'd just want to be absolutely sure that you have a bad valve before adding another in.
I'd still recommend replacing the whole unit.
That might be referring to adding the check valve in when the factory one in the module is still functional. I imagine that would be a bad idea, in that case. But as outlined in freegdr's link, that one guy has a 2000 XJ he did the mod with. I guess you'd just want to be absolutely sure that you have a bad valve before adding another in.
I'd still recommend replacing the whole unit.

CF Veteran
Joined: Mar 2010
Posts: 47,923
Likes: 38
From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
OK, did a quick search. Apparently, people have had problems after adding a check valve on 96+ models. Anyone here have any comments?
http://www.naxja.org/forum/showthread.php?t=1012432
http://www.naxja.org/forum/showthread.php?t=1012432
CF Veteran
Joined: Mar 2010
Posts: 47,923
Likes: 38
From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Whats happening is fuel pressures getting trapped between between the two check valves . Maybe it the fuel pressure regulator causing these issues with no starts ?
CF Veteran
Joined: Feb 2011
Posts: 1,048
Likes: 0
From: Georgia
Year: 2004
Model: Grand Cherokee (WJ)
Engine: 4.0 Inline 6
First things first...you can buy the entire assembly as one unit and save yourself a bunch of headaches (and maybe some $). I put a Carter #P75040M in my '98 and have had zero issues with it and it fixed my gauge. Carter or Bosch full assemblies are recommended, and avoid Airtex as if it were herpes.
Have you tried the "poor man's prime"?
-Turn the key to RUN (as if you were about to start. Do you hear the fuel pump run?
-Turn it OFF.
-Turn key to RUN again and listen for the pump. Do that three times, and then try to crank. Does it start up right away? That would determine if a faulty check valve is an issue. That valve is within the fuel pump module.
Have you tried the "poor man's prime"?
-Turn the key to RUN (as if you were about to start. Do you hear the fuel pump run?
-Turn it OFF.
-Turn key to RUN again and listen for the pump. Do that three times, and then try to crank. Does it start up right away? That would determine if a faulty check valve is an issue. That valve is within the fuel pump module.


