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Exhaust installation

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Old Nov 13, 2012 | 07:21 PM
  #1  
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From: Colorful Colorado
Year: 1989
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Default Exhaust installation

My muffler is eroded away about an inch all the way around where the exit connects to the tailpipe. Way too loud.

I can get a used exhaust chopped off behind the cat for $50, I'm wondering if it would work to install this myself with a 2-1/2" to 2-1/4" coupler and clamps?
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Old Nov 13, 2012 | 07:23 PM
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Try it. Nobody on here can tell you. Crawl under there and get dirty, worse case scenario is if you can't get it all mounted up you have to take it to an exhaust shop.

Side note, I have scabbed off a few exhaust systems the "band" clamps work ok. Or you can get the couplers at the parts store for only a couple bucks.
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Old Nov 13, 2012 | 08:00 PM
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ok I'll try it.
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Old Nov 13, 2012 | 10:13 PM
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rent exhaust pipe tools
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Old Nov 13, 2012 | 10:40 PM
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Clamps will work fine, and you don't need special tools. IF it does leak, get some exhaust putty at the local parts store. If you can't get it tight enough, one thing you can try is cut a very small notch in the larger pipe and seal that with putty. I straight piped my Jeep with basic tools.
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Old Nov 14, 2012 | 12:45 AM
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Awesome thanks. Now I'm considering just keeping the exhaust I have chopping out the muffler and spending the money on a glasspack or a cheap turbo muffler if I can find one that fits.
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Old Nov 14, 2012 | 10:32 AM
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IDK how the exhaust is lined up on an '89, but with my '92 the Glasspack required modifying the tailpipe to line up. My original muffler had a center input, and the output was on the left. So check it before you buy it.
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Old Nov 14, 2012 | 06:02 PM
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I ended up pulling out the pipe where it's eroded, wrapping in aluminum foil and putting a screw clamp behind that. It sounds fine and feels pretty solid for now, I think I'll be ordering a dynomax eventually.
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Old Nov 14, 2012 | 06:06 PM
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Auto zone sells offset center turbos not to costly ,clamps and short pc of pipe ...jm2cw
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Old Nov 14, 2012 | 06:13 PM
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It is best to weld up so it is air tight.
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Old Nov 20, 2012 | 01:59 AM
  #11  
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Originally Posted by freegdr
Auto zone sells offset center turbos not to costly ,clamps and short pc of pipe ...jm2cw
Thanks I'm looking at a thrush turbo muffler that looks like it will fit.

Originally Posted by NorCalJeep
It is best to weld up so it is air tight.
I know that but I think clamps and putty will be a lot better than a gaping hole for now.
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