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4cyl t-case swap help needed

Old Jul 13, 2015 | 11:33 PM
  #1  
popmomcorn's Avatar
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Joined: Oct 2011
Posts: 40
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From: Sussex cty NJ
Year: 1996
Model: Cherokee
Engine: 4.0
Default 4cyl t-case swap help needed

My buddy and I just finished swapping a tcase from a 96 6cyl aw-4 into a 94 4cyl 5-speed cherokee everything fit fine, but when we put everything back together we had no movement. The tcase spins freely in any configuration. (THE DRIVESHAFTS WERE NOT IN AT THIS POINT) We let the clutch out, the engine made no discernible noise, and the clutch started to smoke. Everything worked fine before the swap, and the tcase was about to totally self destruct any day, and was definitely bad.
Any thoughts anyone?
If it was different why would it have still fit?
All the wiring and everything hooked right up.
Everything sounded normal underneath.
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Old Jul 16, 2015 | 05:13 AM
  #2  
freegdr's Avatar
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Joined: Mar 2010
Posts: 47,923
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From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Default

wrong shaft length maybe. Also spline counts.
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Last edited by freegdr; Jul 16, 2015 at 05:20 AM.
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