4 wheel drive not working

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Sep 24, 2008 | 08:45 AM
  #1  
My 1994 Cherokee that I just bought has a clunking or skipping noise in 4 wheel drive in the front end. I think its the chain in the transfer case (from experience with other 4 wheel Dr vehicles) so how hard is it to switch out the NP 231 transfer case with another one and does anyone in the New Jersey area have one? I found one for $350 and my core, is that a decent deal? Thanks as always...TJ

UPDATE> I don't know if its the transfer case or not and some help would be appreciated. It has a 231 j case in it and if I even put it in 4 wheel high or low and start to roll there is a loud clunking sound coming from it. I had a blazer with a chain driven transfer case but it only slipped when I put lots of pressure in 4 wheel drive. any ideas would be welcome. thanks...TJ
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Sep 24, 2008 | 06:04 PM
  #2  
Any ideas from anyone?
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Sep 24, 2008 | 06:16 PM
  #3  
It's hard to tell without hearing it, but if it only does it in 4wd it is a good bet it is your tcase. You could jack up the Jeep at all 4 corners and with it in 4wd, have someone spin the rear tires while you listen for the noise. I dont believe it is in your front axle as the components spin all the time...
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Sep 24, 2008 | 06:17 PM
  #4  
What condition is your front driveshaft in? U-joints good? How about your front axle, differental and axle u-joints good?
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Sep 25, 2008 | 09:21 AM
  #5  
I'm having a friend help me check everything because I'm disabled so I will give him all your great ideas on what to look for. It sounds like a "snapping" noise more than a clunk of a u joint imo. Will the t-case snap even if your just rolling without giving any gas or light gas?
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Sep 25, 2008 | 10:29 AM
  #6  
Unless the case is bad you can rebuild your current case for much cheaper than the stated $350. The 231J is a common case and rebuild kits are around for them. Try this site, which is one of my favorites. HERE
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Sep 25, 2008 | 10:56 AM
  #7  
Thanks for the link. Is there a chain in the t-case that needs to be replaced also?
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Jan 10, 2009 | 03:25 PM
  #8  
a chain and both the gears it rides on along with all seals and bearings if your going to do it right
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Jan 10, 2009 | 04:17 PM
  #9  
Just kidding. I'm dumb.
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Jan 10, 2009 | 04:18 PM
  #10  
Quote: a chain and both the gears it rides on along with all seals and bearings if your going to do it right
I did the rebuild a month ago and replaced all three parts with seals and it works awesome now...Tj
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