4.0l 6 Cyl. Engine Help!!! Please!
Hello Guys,
I am new to the forum and new to working on Jeeps. I have a 1996 Jeep Cherokee Sport with 140,000 miles. I have the 4.0l engine. While driving to work on a very cold day the plastic heater valve broke leaking coolant and causing my Cherokee to overheat. I had to drive for about 2mile until I could pull over. The engine started knocking and it shut off. After replacing the heater valve I managed to get the Cherokee to turn over after a very rough restart. It ran for 3 minutes before the coolant began to push back out the overfill bottle. The engine sounded smooth but it had no pick up and my friend who was following me said he saw whit smoke coming out the tail pipe. My friend thought it might be the head gasket so we removed the head. The gasket itself was still in one piece. We did a compression test on the engine and got really bad results #1-80, #2-75, #3-70, #4-30, #5-40, #6-120 Psi. My question is when we were inspecting the block we saw two holes in the rear of engine block on the passenger side next to where the last two push rod lifters are. Are these oil drain holes or damage to the block? And depending on the answer to my first question can my engine be rebuilt or do I need another one. Any Idea how I can get back up and running would be of great help. I do allot of charity work and really need my old jeep working. Remember I am new at this so please take it easy on me. I included 2 pictures I hope they help. Thanks

I am new to the forum and new to working on Jeeps. I have a 1996 Jeep Cherokee Sport with 140,000 miles. I have the 4.0l engine. While driving to work on a very cold day the plastic heater valve broke leaking coolant and causing my Cherokee to overheat. I had to drive for about 2mile until I could pull over. The engine started knocking and it shut off. After replacing the heater valve I managed to get the Cherokee to turn over after a very rough restart. It ran for 3 minutes before the coolant began to push back out the overfill bottle. The engine sounded smooth but it had no pick up and my friend who was following me said he saw whit smoke coming out the tail pipe. My friend thought it might be the head gasket so we removed the head. The gasket itself was still in one piece. We did a compression test on the engine and got really bad results #1-80, #2-75, #3-70, #4-30, #5-40, #6-120 Psi. My question is when we were inspecting the block we saw two holes in the rear of engine block on the passenger side next to where the last two push rod lifters are. Are these oil drain holes or damage to the block? And depending on the answer to my first question can my engine be rebuilt or do I need another one. Any Idea how I can get back up and running would be of great help. I do allot of charity work and really need my old jeep working. Remember I am new at this so please take it easy on me. I included 2 pictures I hope they help. Thanks

I have never noticed those holes before. However they don't look like damage. If it were damage I would expect a jagid hole and be able to see fresh metal. Not 100% though.
looks like oil drain holes. don't worry about it. slap a new HG on there and i think you will be good to go
if your engine is still spinning there is nothing that could make holes like that. unless someone shot at your jeep standing on the hood
if your engine is still spinning there is nothing that could make holes like that. unless someone shot at your jeep standing on the hood
Member
Joined: Feb 2009
Posts: 219
Likes: 1
From: Southwestern Indiana
Year: 1996
Model: Cherokee
Engine: 4.0
Oil drainback holes. Nothing to worry about. All engines have them in the lifter valley,...if an I6 has a lifter valley. SBC lingo, sorry.
Being that compression is between two adjacent cylinders, its got to be either the gasket or possibly a cracked head. I'd take a close visual on both before putting it back on
Being that compression is between two adjacent cylinders, its got to be either the gasket or possibly a cracked head. I'd take a close visual on both before putting it back on
Last edited by black_771; Dec 30, 2010 at 01:16 PM.
CF Veteran




Joined: Nov 2010
Posts: 5,841
Likes: 117
From: In the middle of Minnesota!
Year: 1999
Model: Cherokee
Engine: 4.0
You would be well served to have that head checked for straightness and cracks and internal condition of the guts of it before putting it back on.
Take the head to a machine shop that specializes in this type of work. Ask them to analyze it and give you a quote on repairs if necessary.
Then check back with us..........
Take the head to a machine shop that specializes in this type of work. Ask them to analyze it and give you a quote on repairs if necessary.
Then check back with us..........
☠ CF Sheriff ☠

Joined: Nov 2009
Posts: 15,197
Likes: 18
From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
You would be well served to have that head checked for straightness and cracks and internal condition of the guts of it before putting it back on.
Take the head to a machine shop that specializes in this type of work. Ask them to analyze it and give you a quote on repairs if necessary.
Then check back with us..........
Take the head to a machine shop that specializes in this type of work. Ask them to analyze it and give you a quote on repairs if necessary.
Then check back with us..........
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just get it resurfaced then put it back on if you really want to be sure. if you get it checked and resurfaced its going to cost a lot more. just do it and get it over with if you're worry about it.
Not to get off track, but I have seen at least 2-3 post where, the Cherokee is telling the driver there is something wrong, i.e. Temp pegged out, knocking from the engine, steam coming from the radiator, yet people still continue to drive it
If its overheating you need to stop immediately
look at all the extra work and money you have to sink into your Jeep just because you drove a couple of extra miles
If its overheating you need to stop immediately
look at all the extra work and money you have to sink into your Jeep just because you drove a couple of extra miles
Ok Guys so I wanted to check back in with you all to ask for a little more advice. My cylinder head is preped and ready to go back on the deck. While I was cleaning the old gasket off I noticed some damage to piston head in cylinder #1. There seems to be some gauges around the edge but no makes on the cylinder wall itself. I know this may be a stupid question but is this going to cause me a big problem right now?
those look like it will be fine. how deep is the break? if its really close to the first ring i would defiantly put a different piston in there. if its something that is really superficial and not very deep at all... just leave it


