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Bumper Build

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Old Jul 20, 2009 | 09:30 PM
  #1  
Desertfox1023's Avatar
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
Default Bumper Build

So I been thinking the orgional mount I made for my winch just wasn't cutting it anymore. It did fine for what it was but the jeep just needed more.


So today I started with this:


Then took some of this:


Made some of these:


Attached it to this:


Then ended up with something like this:


Through on a little side skirting:


Which made it look a little more like this:


Welded it all together and through in some inner bracing:


So plans are to finish it all up sometime this week by throwing on some top and bottom covers for the side ends, attaching the d-ring mounts where the bracing is attached at, cutting out a spot for the flare head, adding some light tabs, then cleaning it all up with a mop wheel and throwing on some paint.

All the steel is 3/16" thick plate, except for the winch plate which is 5/8", and the bracing is 3/16" angle to take the force from the D-ring pulls to the 16 bolt frame mounts. Let me know what you guys think.
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Old Jul 20, 2009 | 09:50 PM
  #2  
rjxj's Avatar
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From: Central California
Year: 1988
Model: Cherokee
Engine: 4.0
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Looking good.
Glad to see some old school stick happening.
And aren't those light weight welding jackets awesome?
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Old Aug 6, 2009 | 09:45 PM
  #3  
Desertfox1023's Avatar
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
Default

Well I final got around to getting a little more work done on the bumper:

Threw on the top and bottom side plates, filled in all the welds. Then took the angle grinder and smoothed it all out. Next step is to throw on the D-rings, hit the hole thing with a mop disc, and throw on a little paint.











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Old Aug 6, 2009 | 09:54 PM
  #4  
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Year: 1998
Model: Cherokee
Engine: 4.0L w/ AFE stage 2, bored TB
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Nice work man!
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Old Aug 6, 2009 | 09:55 PM
  #5  
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From: Central California
Year: 1988
Model: Cherokee
Engine: 4.0
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Looking good.
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Old Aug 6, 2009 | 10:24 PM
  #6  
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Year: 1992
Model: Cherokee
Engine: 4.0
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Looks good thats cool not to many people use stick anymore hey hows that tractor supply whinch work out for ya
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Old Aug 7, 2009 | 01:10 AM
  #7  
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Year: 1989
Model: Cherokee
Engine: 4.0L
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Nice bumper fabbing bro.
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Old Aug 8, 2009 | 10:11 PM
  #8  
Desertfox1023's Avatar
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
Default

Thanks guys, It's slow going finding time outside of work to play with the bumper. But I've had the champion winch for over a yr now. It's a pretty good deal for what all it comes with. It's a slow pulling winch but it's never let me down yet.
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Old Aug 8, 2009 | 10:31 PM
  #9  
Nstyfox's Avatar
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From: marlton,south jersey
Year: 91
Model: Cherokee
Engine: I6
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Are you worried about approach angle? Looks like it sticks out far
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Old Aug 9, 2009 | 10:07 PM
  #10  
Desertfox1023's Avatar
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
Default

yes and no, It only sticks out 7" from the front of the jeep. I could have raised it up a bit which would have helped but I think it should be fine. Time will tell.
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Old Aug 9, 2009 | 10:29 PM
  #11  
Troth's Avatar
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Year: 1992
Model: Cherokee
Engine: Inline 6 4.0L
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whats up with all of the drilled holes all over the place? or was that just the metal you had?
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Old Aug 10, 2009 | 02:44 PM
  #12  
Desertfox1023's Avatar
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
Default

It's the winch mounting plate that came with the winch. It had pre-drilled holes in it. I'm considering them drain holes for now
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Old Aug 13, 2009 | 09:10 PM
  #13  
Desertfox1023's Avatar
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Joined: Apr 2008
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
Default

Well finally finished up the work on the bumper today. Got the D-rings welded on and also hit the hole thing with a mop disc. Just waiting on the paint to dry now so I can throw it on tomorrow.





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Old Aug 14, 2009 | 07:24 AM
  #14  
jusper88's Avatar
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From: Roswell, NM
Year: 1997
Model: Cherokee
Engine: 4.0 L
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Not to talk any STUFF...but why'd you grind the welds? And also why'd you use stick?
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Old Aug 14, 2009 | 05:37 PM
  #15  
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From: Tipp City, Ohio
Year: 1987
Model: Cherokee
Engine: 6 Cylindar 4.0L
Default

doing great
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