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Bumper Build

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Old 07-20-2009, 09:30 PM
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Default Bumper Build

So I been thinking the orgional mount I made for my winch just wasn't cutting it anymore. It did fine for what it was but the jeep just needed more.


So today I started with this:


Then took some of this:


Made some of these:


Attached it to this:


Then ended up with something like this:


Through on a little side skirting:


Which made it look a little more like this:


Welded it all together and through in some inner bracing:


So plans are to finish it all up sometime this week by throwing on some top and bottom covers for the side ends, attaching the d-ring mounts where the bracing is attached at, cutting out a spot for the flare head, adding some light tabs, then cleaning it all up with a mop wheel and throwing on some paint.

All the steel is 3/16" thick plate, except for the winch plate which is 5/8", and the bracing is 3/16" angle to take the force from the D-ring pulls to the 16 bolt frame mounts. Let me know what you guys think.
Old 07-20-2009, 09:50 PM
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Looking good.
Glad to see some old school stick happening.
And aren't those light weight welding jackets awesome?
Old 08-06-2009, 09:45 PM
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Well I final got around to getting a little more work done on the bumper:

Threw on the top and bottom side plates, filled in all the welds. Then took the angle grinder and smoothed it all out. Next step is to throw on the D-rings, hit the hole thing with a mop disc, and throw on a little paint.











Old 08-06-2009, 09:54 PM
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Nice work man!
Old 08-06-2009, 09:55 PM
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Looking good.
Old 08-06-2009, 10:24 PM
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Looks good thats cool not to many people use stick anymore hey hows that tractor supply whinch work out for ya
Old 08-07-2009, 01:10 AM
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Nice bumper fabbing bro.
Old 08-08-2009, 10:11 PM
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Thanks guys, It's slow going finding time outside of work to play with the bumper. But I've had the champion winch for over a yr now. It's a pretty good deal for what all it comes with. It's a slow pulling winch but it's never let me down yet.
Old 08-08-2009, 10:31 PM
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Are you worried about approach angle? Looks like it sticks out far
Old 08-09-2009, 10:07 PM
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yes and no, It only sticks out 7" from the front of the jeep. I could have raised it up a bit which would have helped but I think it should be fine. Time will tell.
Old 08-09-2009, 10:29 PM
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whats up with all of the drilled holes all over the place? or was that just the metal you had?
Old 08-10-2009, 02:44 PM
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It's the winch mounting plate that came with the winch. It had pre-drilled holes in it. I'm considering them drain holes for now
Old 08-13-2009, 09:10 PM
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Well finally finished up the work on the bumper today. Got the D-rings welded on and also hit the hole thing with a mop disc. Just waiting on the paint to dry now so I can throw it on tomorrow.





Old 08-14-2009, 07:24 AM
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Not to talk any STUFF...but why'd you grind the welds? And also why'd you use stick?
Old 08-14-2009, 05:37 PM
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doing great


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