CHEROCON to 1 Ton YJ Build
dont have much to do but little things here and there until i get more material and parts i ordered.
sanded down the grill a little bit and found some old fog light housings to give me an idea of what the lights will look like

and i think i figured out where i want my tail lights. threw around a few options but i like this the best....i think

i was bored so i cycled the rear suspension and noticed i had some clearance issues with the upper links since im not running a body lift. i want to keep this thing low so i grabbed the sawzall and fixed the clearance issue

my crossmember material and hardware should be here this week so i will hopefully get that buttoned up. i am hopefully selling my old XJ body this weekend also and hoping to pick up a front kingpin 60 so i can start linking the front and get this thing on all 4's
sanded down the grill a little bit and found some old fog light housings to give me an idea of what the lights will look like

and i think i figured out where i want my tail lights. threw around a few options but i like this the best....i think

i was bored so i cycled the rear suspension and noticed i had some clearance issues with the upper links since im not running a body lift. i want to keep this thing low so i grabbed the sawzall and fixed the clearance issue

my crossmember material and hardware should be here this week so i will hopefully get that buttoned up. i am hopefully selling my old XJ body this weekend also and hoping to pick up a front kingpin 60 so i can start linking the front and get this thing on all 4's
Still waiting on hardware to arrive so i did a few little things
Decided to cut the hood up about 3.5" to make high clearance fenders
Before

After

I then pulled the body back off so i could add a rear crossmember piece and finish welding the fish plates

Just ordered a np231 clocking ring to gain some more clearance. I need that installed before crossmember is made.
I am hoping to be picking up a front dana 60 this weekend or next
Decided to cut the hood up about 3.5" to make high clearance fenders
Before

After

I then pulled the body back off so i could add a rear crossmember piece and finish welding the fish plates

Just ordered a np231 clocking ring to gain some more clearance. I need that installed before crossmember is made.
I am hoping to be picking up a front dana 60 this weekend or next
Junior Member
Joined: Jun 2011
Posts: 55
Likes: 0
From: Taranaki, New Zealand
Year: 1996
Model: Cherokee
Engine: 40L HO
I have to say I was a big fan of the Cherocon, But this Wrangler will be the the Dogs Nuts and I will be watching your progress with envy. Cheers Leon.
np231 clocking ring came

Was able to build a crossmember that lifted the drivetrain up a bit to give me a perfectly flat belly. Used poly bushings on each frame side attached to 1.5"x.25" DOM tube that has a piece of reinforced .25" plate bolted to the transmission. I will be putting a big sheet of 3/16s or 1/4" plate all across the bottom mounted to stock crossmember mounting holes.



I did have to cut the floor up pretty good in order to keep the flat belly with no body lift.
Picking up a ford dana 60 front axle friday so i will be starting on the front now.

Was able to build a crossmember that lifted the drivetrain up a bit to give me a perfectly flat belly. Used poly bushings on each frame side attached to 1.5"x.25" DOM tube that has a piece of reinforced .25" plate bolted to the transmission. I will be putting a big sheet of 3/16s or 1/4" plate all across the bottom mounted to stock crossmember mounting holes.



I did have to cut the floor up pretty good in order to keep the flat belly with no body lift.
Picking up a ford dana 60 front axle friday so i will be starting on the front now.
CF Veteran
Joined: Nov 2008
Posts: 6,989
Likes: 4
From: Oak Harbor, WA.
Year: 1987
Model: Cherokee
Engine: 4.0 liter RENIX I-6, DIY Cold Air Intake, 2.5 FM Exhaust, 3 Core Radiator
The new YJ is coming along nicely, Branden. Too bad you have to use a Ford front D60 but as we all now the the diff. is on the wrong side on a Chevy D60 to match up with an NP231. I guess Ford or Chevy doesn't really matter in reference to a D60 axle. A Dana is a Dana no matter what kind of rig it was originally put on. Just sucks knowing that a Ford piece was used...LOL. Sad seeing Chericon all stripped down on the trailer. I heard from my boy that a NAXJA guy bought it from you. I'm sure since a NAXJA guy bought it, it will be up and wheeling in no time flat and it will be loved by it's new owner.
Still waiting on hardware to arrive so i did a few little things
Decided to cut the hood up about 3.5" to make high clearance fenders
Before

After

I then pulled the body back off so i could add a rear crossmember piece and finish welding the fish plates

Just ordered a np231 clocking ring to gain some more clearance. I need that installed before crossmember is made.
I am hoping to be picking up a front dana 60 this weekend or next
Decided to cut the hood up about 3.5" to make high clearance fenders
Before

After

I then pulled the body back off so i could add a rear crossmember piece and finish welding the fish plates

Just ordered a np231 clocking ring to gain some more clearance. I need that installed before crossmember is made.
I am hoping to be picking up a front dana 60 this weekend or next
The new YJ is coming along nicely, Branden. Too bad you have to use a Ford front D60 but as we all now the the diff. is on the wrong side on a Chevy D60 to match up with an NP231. I guess Ford or Chevy doesn't really matter in reference to a D60 axle. A Dana is a Dana no matter what kind of rig it was originally put on. Just sucks knowing that a Ford piece was used...LOL. Sad seeing Chericon all stripped down on the trailer. I heard from my boy that a NAXJA guy bought it from you. I'm sure since a NAXJA guy bought it, it will be up and wheeling in no time flat and it will be loved by it's new owner.

the guy who bought the cherocon is putting 1 tons and 39.5s under it with a chevy 350 lol
CF Veteran
Joined: Nov 2008
Posts: 6,989
Likes: 4
From: Oak Harbor, WA.
Year: 1987
Model: Cherokee
Engine: 4.0 liter RENIX I-6, DIY Cold Air Intake, 2.5 FM Exhaust, 3 Core Radiator
I Rep. a Chevy Punk...LOL!!! One of these fine days we need to line'em up, Dodge Boy, with Jeeps on trailers and run'em...LMAO!!!!
Just a couple questions I have about them before getting a set: how do you balance them? Do they create vibes at high speeds? Do they leak air?


