Jeep Builds Make your own jeep build thread here, discuss and view jeeps here. All Jeep models are welcome here.
Sponsored by:
Sponsored by:

The PBJ Project 95 XJ

Thread Tools
 
Search this Thread
 
Old Apr 26, 2011 | 01:42 PM
  #1  
pointfiveoh's Avatar
Thread Starter
Newbie
 
Joined: Mar 2011
Posts: 22
Likes: 0
From: SC, USA
Year: 1995
Model: Cherokee
Engine: 4.0L
Default The PBJ Project 95 XJ

I'm starting this thread so that I will remember to take lots of pictures as we continue to work on my Jeep. Calling it the PBJ Project (PB BLASTER JEEP) because everything is rusted to everything. We've cut several bolts so far and broken a bunch more.

I bought the thing for about a grand and have more than that into it so far as I keep just emptying every pocket. The project is slow, but it will take over as my DD when my dad and I "finish" it. We're having a good time bonding over it and I hope it turns out well. I think I'll have to wait until she's complete to name her and put the custom finishing touches on.

Stuff I know about it so far:


                              Plans include:

                                                                              That's a ton of crap to do. I'll try to keep up with taking pictures as we go and keep this thing alive. We have everything but the transmission out from under the jeep right now and I'm full time cleaning parts on the wire wheel. Probably crank up sandblasting soon. Then we'll be painting/powder coating small parts to prepare what we could salvage to go back on. Next post will contain pics of the jeep as it is today. Feel free to chime in on easier, cheaper, smarter ways to do things!

                                                                              Last edited by pointfiveoh; Apr 26, 2011 at 01:58 PM. Reason: Formatting
                                                                              Reply
                                                                              Old Apr 27, 2011 | 06:10 AM
                                                                                #2  
                                                                              pointfiveoh's Avatar
                                                                              Thread Starter
                                                                              Newbie
                                                                               
                                                                              Joined: Mar 2011
                                                                              Posts: 22
                                                                              Likes: 0
                                                                              From: SC, USA
                                                                              Year: 1995
                                                                              Model: Cherokee
                                                                              Engine: 4.0L
                                                                              Default

                                                                              Here are some pictures of how it stands now. I spent a few hours yesterday cleaning up bolts/small parts on the wire wheel and got a new gasket for the rear differential cover. As you can see, there is quite a ways to go. I think I'm going to stay with black and paint the steering/suspension orange. Should be nasty.
















                                                                              Last edited by pointfiveoh; Apr 27, 2011 at 06:17 AM. Reason: Fix pictures
                                                                              Reply
                                                                              Old Apr 27, 2011 | 06:25 AM
                                                                                #3  
                                                                              pointfiveoh's Avatar
                                                                              Thread Starter
                                                                              Newbie
                                                                               
                                                                              Joined: Mar 2011
                                                                              Posts: 22
                                                                              Likes: 0
                                                                              From: SC, USA
                                                                              Year: 1995
                                                                              Model: Cherokee
                                                                              Engine: 4.0L
                                                                              Default

                                                                              Here are a few pictures of the motor. Remember, I'm a Clemson grad. After I snapped those photos the fuel rail was painted white, the throttle body got some paint, the dist. cap got painted, the engine mounts are white and probably a few other details I'm not thinking about. It's pretty cool as long as you're not a Gamecock.






                                                                              Reply
                                                                              Old Apr 29, 2011 | 05:36 PM
                                                                                #4  
                                                                              pointfiveoh's Avatar
                                                                              Thread Starter
                                                                              Newbie
                                                                               
                                                                              Joined: Mar 2011
                                                                              Posts: 22
                                                                              Likes: 0
                                                                              From: SC, USA
                                                                              Year: 1995
                                                                              Model: Cherokee
                                                                              Engine: 4.0L
                                                                              Default

                                                                              Unfortunately, I'm still working on boring stuff on this thing. Spent several hours today scraping old liner off the underside so I can expose rust and clean that up. Dad did a little sandblasting on the axles.

                                                                              Doing the scraping.


                                                                              The Debris.






                                                                              Partially sandblasted axle.
                                                                              Reply
                                                                              Old Apr 29, 2011 | 08:11 PM
                                                                                #5  
                                                                              sicma99ot's Avatar
                                                                              Junior Member
                                                                               
                                                                              Joined: Apr 2010
                                                                              Posts: 104
                                                                              Likes: 0
                                                                              From: Polk County, FL
                                                                              Year: 1998
                                                                              Model: Cherokee
                                                                              Engine: 4.0
                                                                              Default

                                                                              wow great start. cant wait to see what comes next. the motor btw is awsome.
                                                                              Reply
                                                                              Old Apr 29, 2011 | 09:16 PM
                                                                                #6  
                                                                              pointfiveoh's Avatar
                                                                              Thread Starter
                                                                              Newbie
                                                                               
                                                                              Joined: Mar 2011
                                                                              Posts: 22
                                                                              Likes: 0
                                                                              From: SC, USA
                                                                              Year: 1995
                                                                              Model: Cherokee
                                                                              Engine: 4.0L
                                                                              Default

                                                                              Hey thanks a lot. Dad is a wizard and did the painting.
                                                                              Reply
                                                                              Old Apr 29, 2011 | 10:06 PM
                                                                                #7  
                                                                              sicma99ot's Avatar
                                                                              Junior Member
                                                                               
                                                                              Joined: Apr 2010
                                                                              Posts: 104
                                                                              Likes: 0
                                                                              From: Polk County, FL
                                                                              Year: 1998
                                                                              Model: Cherokee
                                                                              Engine: 4.0
                                                                              Default

                                                                              is the purple anodized, powder coated or rattle can? its hard to tell from the pics. never-the-less looks great.

                                                                              Last edited by sicma99ot; Apr 29, 2011 at 10:10 PM.
                                                                              Reply
                                                                              Old Apr 30, 2011 | 12:43 AM
                                                                                #8  
                                                                              lolz_jeep's Avatar
                                                                              Senior Member
                                                                               
                                                                              Joined: Apr 2011
                                                                              Posts: 563
                                                                              Likes: 0
                                                                              From: Lima Ohio
                                                                              Year: 1996
                                                                              Model: Cherokee
                                                                              Engine: 4.0 HO
                                                                              Default

                                                                              was/is this body in ohio i could have sworn i seen this on a trailer
                                                                              Reply
                                                                              Old Apr 30, 2011 | 12:58 AM
                                                                                #9  
                                                                              96_xj's Avatar
                                                                              Honorary Moderator
                                                                               
                                                                              Joined: Mar 2010
                                                                              Posts: 8,135
                                                                              Likes: 16
                                                                              From: Gilbert AZ/Las Cruces NM
                                                                              Year: 1996
                                                                              Model: Cherokee
                                                                              Engine: 4.0 upgraded
                                                                              Default

                                                                              That is pretty cool! nice work!
                                                                              Reply
                                                                              Old Apr 30, 2011 | 06:04 AM
                                                                                #10  
                                                                              pointfiveoh's Avatar
                                                                              Thread Starter
                                                                              Newbie
                                                                               
                                                                              Joined: Mar 2011
                                                                              Posts: 22
                                                                              Likes: 0
                                                                              From: SC, USA
                                                                              Year: 1995
                                                                              Model: Cherokee
                                                                              Engine: 4.0L
                                                                              Default

                                                                              Originally Posted by sicma99ot
                                                                              is the purple anodized, powder coated or rattle can? its hard to tell from the pics. never-the-less looks great.
                                                                              Rattle can, we're a little worried about how it'll hold up long term. But the best thing about that is, just squirt some more on.

                                                                              Nope, not an Ohio jeep, although I was born in Ohio.

                                                                              And thanks for the compliments! I've still got a little ways to go before anything starts to be awesome, but I think we'll get there. Dad and I are heading to harbor freight to look at needle scalers to make the clean up easier. After I go to the gym I'll probably get back under it and keep scraping/cleaning.
                                                                              Reply
                                                                              Old May 7, 2011 | 08:13 PM
                                                                                #11  
                                                                              pointfiveoh's Avatar
                                                                              Thread Starter
                                                                              Newbie
                                                                               
                                                                              Joined: Mar 2011
                                                                              Posts: 22
                                                                              Likes: 0
                                                                              From: SC, USA
                                                                              Year: 1995
                                                                              Model: Cherokee
                                                                              Engine: 4.0L
                                                                              Default

                                                                              Ran the needle scaler for awhile today. Still have some more of the under coating to clean off. Then I'll be cranking up the sand blaster for the steering and other parts. Cleaning parts for reassembly is for the birds. We're both looking forward to when we start bolting things back together instead.

                                                                              Found a few rust holes in the floor. We'll have to deal with those too. What are you guys doing to redo your under coating? It needs to be tough and stand up to exhaust heat. Ideas?
                                                                              Reply
                                                                              Old May 18, 2011 | 01:37 AM
                                                                                #12  
                                                                              pointfiveoh's Avatar
                                                                              Thread Starter
                                                                              Newbie
                                                                               
                                                                              Joined: Mar 2011
                                                                              Posts: 22
                                                                              Likes: 0
                                                                              From: SC, USA
                                                                              Year: 1995
                                                                              Model: Cherokee
                                                                              Engine: 4.0L
                                                                              Default

                                                                              Needle scaling:





                                                                              And we finally got the transmission down.





                                                                              Time to finish cleaning up the underside and start spraying rustoleum. We just paid off my wife's car and are now debt free. That means as cash comes in it can be devoted to the Jeep until we get it running. I need whole new drum brake assemblies in the back if you guys know of any deals.
                                                                              Reply
                                                                              Old May 18, 2011 | 07:05 AM
                                                                                #13  
                                                                              90XJkid's Avatar
                                                                              Senior Member
                                                                               
                                                                              Joined: May 2010
                                                                              Posts: 639
                                                                              Likes: 1
                                                                              From: Northern Indiana
                                                                              Year: 1990
                                                                              Model: Cherokee
                                                                              Engine: Renix 4.0
                                                                              Default

                                                                              Nice! I will be watching this one.
                                                                              Reply
                                                                              Old May 18, 2011 | 07:25 AM
                                                                                #14  
                                                                              Pat Vogt's Avatar
                                                                              Seasoned Member
                                                                               
                                                                              Joined: Mar 2010
                                                                              Posts: 358
                                                                              Likes: 0
                                                                              From: West Haven, CT
                                                                              Year: 2000
                                                                              Model: Cherokee
                                                                              Engine: 4.0L
                                                                              Default

                                                                              Drum brake parts are fairly cheap at any of the chain parts stores: autostoned, pep-boys, advanced, napa, etc...
                                                                              Reply
                                                                              Old May 21, 2011 | 05:45 PM
                                                                                #15  
                                                                              SGT ABN XJ's Avatar
                                                                              Seasoned Member
                                                                               
                                                                              Joined: Jan 2010
                                                                              Posts: 412
                                                                              Likes: 0
                                                                              From: Former Tampa Fl. now Southern Indiana
                                                                              Year: 1990
                                                                              Model: Cherokee
                                                                              Engine: 4.0 HO
                                                                              Default

                                                                              Nice work, you building this for show or trail? J/k digging your attention to detail.............
                                                                              Reply
                                                                              Related Topics
                                                                              Thread
                                                                              Thread Starter
                                                                              Forum
                                                                              Replies
                                                                              Last Post
                                                                              cpnwrench
                                                                              Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
                                                                              14
                                                                              May 5, 2024 12:21 PM
                                                                              bryweb
                                                                              Jeep Builds
                                                                              31
                                                                              Mar 28, 2019 06:47 PM
                                                                              Cane
                                                                              Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
                                                                              23
                                                                              Dec 11, 2015 11:09 AM

                                                                              Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
                                                                               



                                                                              All times are GMT -5. The time now is 05:59 AM.