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GRAYMAN SPOTTER's Photos

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So, I need a throttle bracket and I needed it to hold the original cable at about where i was holding it in this photo.
So, I need a throttle bracket and I needed it to hold the original cable at about where i was holding it in this photo.
0 2015/10/17 23:49:56 GRAYMAN SP
0 2015/10/17 23:43:24 GRAYMAN SP
0 2015/10/17 20:18:06 GRAYMAN SP
0 2015/10/17 20:17:14 GRAYMAN SP
Fuel regulator and the mounting bracket fabrication.
Fuel regulator and the mounting bracket fabrication.
0 2015/10/17 20:15:20 GRAYMAN SP
0 2015/06/18 23:03:16 GRAYMAN SP
0 2015/06/18 22:49:50 GRAYMAN SP
0 2015/06/18 22:48:57 GRAYMAN SP
0 2015/06/18 22:48:37 GRAYMAN SP
0 2015/06/18 22:44:57 GRAYMAN SP
0 2015/06/18 22:42:59 GRAYMAN SP
Mounted the fuel pump and filter in an "outta the way " location on the drive side in front of the rear end.
Mounted the fuel pump and filter in an "outta the way " location on the drive side in front of the rear end.
0 2015/06/18 22:40:54 GRAYMAN SP
Spliced into the factory line ,5/16's,,,used compression fittings.  Easy so far.
Spliced into the factory line ,5/16's,,,used compression fittings. Easy so far.
0 2015/06/18 22:38:17 GRAYMAN SP
Mounted fuel pump and filter in an "outta the way" spot. drive side just in front of the  rear axle.
Mounted fuel pump and filter in an "outta the way" spot. drive side just in front of the rear axle.
0 2015/06/18 22:36:26 GRAYMAN SP
Also did final fit and rattle canned the refabbed Clayton crossmember,

So the clayton crossmember is a great mount.  I changed the mounting configuration because this transmission is from a 2006 Wrangller, it is the 6SPD Mercedes transmission., 

I used a piece of the stock transmission mount that bolted to the bottom of the trans,,and welded on some isolating mounts.  Those mounts are sleeved and accept a 1/2 inch bolt.
Also did final fit and rattle canned the refabbed Clayton crossmember, So the clayton crossmember is a great mount. I changed the mounting configuration because this transmission is from a 2006 Wrangller, it is the 6SPD Mercedes transmission., I used a piece of the stock transmission mount that bolted to the bottom of the trans,,and welded on some isolating mounts. Those mounts are sleeved and accept a 1/2 inch bolt.
0 2015/06/06 23:22:14 GRAYMAN SP
0 2015/06/06 23:21:08 GRAYMAN SP
0 2015/06/06 23:20:42 GRAYMAN SP
took some pictures of the stiffened up frame rails today,,,,
took some pictures of the stiffened up frame rails today,,,,
0 2015/06/06 23:19:05 GRAYMAN SP
with pump , belt adjusted ready to go, pretty happy with the final fit
with pump , belt adjusted ready to go, pretty happy with the final fit
0 2015/06/06 23:05:44 GRAYMAN SP
Here is the bracket during final fit, Only one of the two upper mounting bolts is installed in this pic,,,,allen head ,,,in case anyone was wondering.

For the idler arm pivot point, I used the beefy existing alternator bracket.  There was a  threaded hole that was not being used.  Made a couple of heavy wall spacing bungs to get everything lined up.
Here is the bracket during final fit, Only one of the two upper mounting bolts is installed in this pic,,,,allen head ,,,in case anyone was wondering. For the idler arm pivot point, I used the beefy existing alternator bracket. There was a threaded hole that was not being used. Made a couple of heavy wall spacing bungs to get everything lined up.
0 2015/06/02 23:18:41 GRAYMAN SP
Here is
Here is
0 2015/06/02 23:16:17 GRAYMAN SP
Had to put a different return line/inlet on the back,,the one it had on the side cannot be used now because it is to close to the block. (the brass plug is now where the return line was). The return line location I picked is a bad spot. It would have been better to return the oil below the normal operating level.  it is mounted to high. I did not do enough thinking before I choose the location.
Had to put a different return line/inlet on the back,,the one it had on the side cannot be used now because it is to close to the block. (the brass plug is now where the return line was). The return line location I picked is a bad spot. It would have been better to return the oil below the normal operating level. it is mounted to high. I did not do enough thinking before I choose the location.
0 2015/06/02 23:07:13 GRAYMAN SP
0 2015/06/02 23:06:50 GRAYMAN SP
Here is the mounting bracket on the motor,
As far as the idler pulley,, I just picked one from a NAPA book that looked like it would work and started in on some "eyeball engineering". I used a pivot point that was beefy and existing on the Alternator bracket.
For the upper two mounting holes along the top edge of the bracket I had to tap and thread the block,,(If you are wondering,,only one of the two bolts, allen head, is in one of the two the holes for this pic).
Here is the mounting bracket on the motor, As far as the idler pulley,, I just picked one from a NAPA book that looked like it would work and started in on some "eyeball engineering". I used a pivot point that was beefy and existing on the Alternator bracket. For the upper two mounting holes along the top edge of the bracket I had to tap and thread the block,,(If you are wondering,,only one of the two bolts, allen head, is in one of the two the holes for this pic).
0 2015/06/02 23:00:07 GRAYMAN SP
24 hours (yes 3 days of work)of labor later, here is the steering bracket that I fabbed up.
It was a mind teaser for sure!!
24 hours (yes 3 days of work)of labor later, here is the steering bracket that I fabbed up. It was a mind teaser for sure!!
0 2015/06/02 22:57:34 GRAYMAN SP
Motor in place, gotta make a power steering bracket, needs to hang on the passenger side
Motor in place, gotta make a power steering bracket, needs to hang on the passenger side
0 2015/06/02 22:55:42 GRAYMAN SP
The slotted area is clearance for the back of the idler pulley.  I found a idler pulley out of a NAPA book that looked like it would work and just started fabbing.
The slotted area is clearance for the back of the idler pulley. I found a idler pulley out of a NAPA book that looked like it would work and just started fabbing.
0 2015/06/02 22:48:17 GRAYMAN SP
24 hours of labor later, here is the power steering bracket that I came up with.
It was a brain teaser for sure!!
24 hours of labor later, here is the power steering bracket that I came up with. It was a brain teaser for sure!!
0 2015/06/02 22:46:59 GRAYMAN SP
Motor without the power steering pump bracket
Motor without the power steering pump bracket
0 2015/06/02 22:46:04 GRAYMAN SP
motor is in, Power steering pump from a jeep came on the motor but the mounting was not up to standards and it was in the way of the steering stuff on the drive side, gotta move it to the other side.  Make a new mount etc.
motor is in, Power steering pump from a jeep came on the motor but the mounting was not up to standards and it was in the way of the steering stuff on the drive side, gotta move it to the other side. Make a new mount etc.
0 2015/06/02 22:42:19 GRAYMAN SP
Trans is a 2006 Jeep Wrangler 6 SPD.  Has an aluminum adaptor that mates the Cummins diesel to the Jeep.
Trans is a 2006 Jeep Wrangler 6 SPD. Has an aluminum adaptor that mates the Cummins diesel to the Jeep.
0 2015/04/30 22:24:30 GRAYMAN SP
0 2015/04/30 22:16:10 GRAYMAN SP
Engine is on the trailer.  Prepped with trans bolted on with a new clutch, pressure plate and throw out bearing.  Enroute to a friends shop that has a lift.  Additionally he has a few larger fabrication tools than I have at my home "shop"
Engine is on the trailer. Prepped with trans bolted on with a new clutch, pressure plate and throw out bearing. Enroute to a friends shop that has a lift. Additionally he has a few larger fabrication tools than I have at my home "shop"
0 2015/04/30 22:12:19 GRAYMAN SP
Engine is ready to go.  The tranny is bolted up with a new clutch, pressure plate and throw out bearing.  Enroute to a friends shop that has a lift.  additionally he has a few larger fabrication tools than I have at my home "shop".
Engine is ready to go. The tranny is bolted up with a new clutch, pressure plate and throw out bearing. Enroute to a friends shop that has a lift. additionally he has a few larger fabrication tools than I have at my home "shop".
0 2015/04/30 22:07:53 GRAYMAN SP
Motor is ready, New clutch pressure plate and throw out bearing. Tranny and transfer case is bolted up,  Everything is on the trailer enroute to a friend business that has a lift.  Additionally he owns a few larger fabrication tools than I have at my home "shop" .
Motor is ready, New clutch pressure plate and throw out bearing. Tranny and transfer case is bolted up, Everything is on the trailer enroute to a friend business that has a lift. Additionally he owns a few larger fabrication tools than I have at my home "shop" .
0 2015/04/30 21:58:44 GRAYMAN SP
0 2015/04/30 21:57:35 GRAYMAN SP
This shows the beginnings of the roll cage., Just before paint I bent and welded in the beginnings of a roll cage, started with a  tube from the newly supported frame rail. connected it up along the spring perch.  Turned it at the upper edge of the inner fender and ran it back toward the firewall.
This shows the beginnings of the roll cage., Just before paint I bent and welded in the beginnings of a roll cage, started with a tube from the newly supported frame rail. connected it up along the spring perch. Turned it at the upper edge of the inner fender and ran it back toward the firewall.
0 2015/04/30 21:49:58 GRAYMAN SP
Had to lay down some paint to protect things
Had to lay down some paint to protect things
0 2015/04/30 21:44:35 GRAYMAN SP
Had to lay down some paint to protect everything
Had to lay down some paint to protect everything
0 2015/04/30 21:42:32 GRAYMAN SP
0 2015/04/27 21:25:17 GRAYMAN SP
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