Modified XJ Cherokee Tech XJ (84-01)
All modified tech questions. If it modifies your XJ beyond stock parts ask it here.
Sponsored by:
Sponsored by:

XJ 2.5l Swap

Old Feb 7, 2017 | 06:15 AM
  #1  
Andim's Avatar
Thread Starter
Newbie
 
Joined: Sep 2012
Posts: 2
Likes: 0
Model: Cherokee
Default XJ 2.5l Swap

Hi all,

I have a 2000 XJ 2.5l with AX5 transmission and NP231 transfer case.

I also have a 1997 ZJ 4.0l with 99% 42re transmission and NV249 transfer case, fully working vehicle that i want to use it as a donor.

Can i swap engine and transmission into mine? I am planning to keep NP231.
I know already that i will need XJ 4.0l motor mounts for sure and at least the low end mount of the transmission on the crossmember, or weld it somehow there.

The questions are:

What about transmission shifter position (is it gonna be at the exact spot where mine is atm?), bezel, cable, cable bracket?

Also what about the dash wiring? (Instrument clusters, airbags, immobiliser, a/c-heat switches etc.)

Did someone ever done it or is it a PITA?

I am asking because i cannot afford to buy a 4.0l and i cannot find a 4.0l in a junkyard also.

Thanks in advance
Reply
Old Feb 7, 2017 | 07:05 AM
  #2  
cruiser54's Avatar
::CF Moderator::
 
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Default

Major undertaking.
Reply
Old Feb 7, 2017 | 07:50 AM
  #3  
andrewmp6's Avatar
CF Veteran
 
Joined: Jun 2011
Posts: 8,014
Likes: 17
From: Louisville,KY
Model: Cherokee
Default

Very huge job to do that swap if it even will work with that trans.Honestly how cheap xjs can be i would find a 4.0 one and sell yours and the zj.
Reply
Old Feb 7, 2017 | 08:14 AM
  #4  
Fred/N0AZZ's Avatar
CF Veteran
 
Joined: Jul 2013
Posts: 7,554
Likes: 17
From: Monett, MO.
Year: 1999
Model: Cherokee
Engine: 4.0
Default

The market for 2.5's are fairly strong so I would sell that XJ and buy another.
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread

All times are GMT -5. The time now is 12:04 AM.