Swapping to 29 spline axles
Thread Starter
Seasoned Member
Joined: Jan 2014
Posts: 302
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From: Springfield, MO
Year: 1996
Model: Cherokee
Engine: 4.0
Getting ready to regear to 4.88s and get a detroit locker in rear. Is it worth it to ditch my 27 spline rear axles in my 8.25 and move to 29's while I am at it?
CF Veteran
Joined: Mar 2013
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From: salem, OR
Year: 1997
Model: Cherokee
Engine: 4.0L
If you're getting a full case locker, get the 29 spline and grab a pair from the junk yard. Might as well go big spline wise so you're not regretting getting a 27 spline locker wishing you had gone up to 29 spline
Thread Starter
Seasoned Member
Joined: Jan 2014
Posts: 302
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From: Springfield, MO
Year: 1996
Model: Cherokee
Engine: 4.0
CF Veteran
Joined: May 2011
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From: DE
Year: 1988
Model: Cherokee
Engine: I6 4.0
Thread Starter
Seasoned Member
Joined: Jan 2014
Posts: 302
Likes: 0
From: Springfield, MO
Year: 1996
Model: Cherokee
Engine: 4.0
CF Veteran
Joined: Jul 2013
Posts: 7,554
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From: Monett, MO.
Year: 1999
Model: Cherokee
Engine: 4.0
Yes do that swap for sure I run the 29 splines with my Detroit Locker and 35" tires. A pair of stock axles are cheap from the JY and I also carry spares as if something breaks I want it to be them and not locker or gears.
CF Veteran
Joined: Jul 2009
Posts: 1,839
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From: West Deptford, NJ
Year: 97
Model: Cherokee
Engine: 4.0
2 splines aren't gonna make that axle break like a Dana 35. You still have a way larger ring and pinion in the 8.25. If you're swapping to full case locker then it can't hurt.
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CF Veteran
Joined: Feb 2010
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From: Cove, OR
Year: 1993
Model: Cherokee
Engine: 4.0
CF Veteran
Joined: Jul 2009
Posts: 1,839
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From: West Deptford, NJ
Year: 97
Model: Cherokee
Engine: 4.0
CF Veteran
Joined: Feb 2010
Posts: 2,095
Likes: 3
From: Cove, OR
Year: 1993
Model: Cherokee
Engine: 4.0
CF Veteran
Joined: Jul 2009
Posts: 1,839
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From: West Deptford, NJ
Year: 97
Model: Cherokee
Engine: 4.0
I wasn't asking about 1541 shafts. I'm talking about the 25% decrease in strength between a stock 29 spline shaft and a stock 27 spline shaft. That's a drastic decrease. Its kinda hard to believe for .04" difference in diameter between shafts.
CF Veteran
Joined: Feb 2010
Posts: 2,095
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From: Cove, OR
Year: 1993
Model: Cherokee
Engine: 4.0
I was giving the op an example of my experience with the1541H shafts.
Which have an approximate 55% higher yield strength than standard
1040 carbon steel.
CF Veteran
Joined: Jul 2009
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From: West Deptford, NJ
Year: 97
Model: Cherokee
Engine: 4.0
Material wise the 1541h is only 25% stronger than 1040/1050 shafts. Most companies state that right on their websites. I'm not believing the 25% between stock shafts.






