Renix to HO head swap question
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CF Veteran
Joined: Nov 2013
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From: Wetumpka, AL
Year: 1987
Model: Cherokee
Engine: 4.0
So i have a question for the wise. I have a HO head from a 95 i plan on swapping in on my 87 renix. im keeping the renix intake but i need to replace my renix exhaust manifold due to it being cracked. My question pertains to the fitment of a newer header (91+). Will it bolt in or will i need to modify anything in the exhaust?
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Joined: Aug 2011
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Here's an HO head ported to the Renix intake and exhaust. Exhaust ports are the same either way. I port-matched the intake and exhaust manifolds. :
Thread Starter
CF Veteran
Joined: Nov 2013
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From: Wetumpka, AL
Year: 1987
Model: Cherokee
Engine: 4.0
Glad you chimed in Cruiser and thanks. Maybe i should have been more clear or im not understanding something(maybe i just have no idea what im doing
) I'm swapping a 95 HO head onto an 87 renix. Im keeping the renix intake but need a new exhaust mani. id like to upgrade to a header and i was wondering how fitment would be for a newer header, say for a 95 as an example. would it clear everything in the engine bay? how will it fit with the existing exhaust?
) I'm swapping a 95 HO head onto an 87 renix. Im keeping the renix intake but need a new exhaust mani. id like to upgrade to a header and i was wondering how fitment would be for a newer header, say for a 95 as an example. would it clear everything in the engine bay? how will it fit with the existing exhaust?
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Glad you chimed in Cruiser and thanks. Maybe i should have been more clear or im not understanding something(maybe i just have no idea what im doing
) I'm swapping a 95 HO head onto an 87 renix. Im keeping the renix intake but need a new exhaust mani. id like to upgrade to a header and i was wondering how fitment would be for a newer header, say for a 95 as an example. would it clear everything in the engine bay? how will it fit with the existing exhaust?
) I'm swapping a 95 HO head onto an 87 renix. Im keeping the renix intake but need a new exhaust mani. id like to upgrade to a header and i was wondering how fitment would be for a newer header, say for a 95 as an example. would it clear everything in the engine bay? how will it fit with the existing exhaust?
Thread Starter
CF Veteran
Joined: Nov 2013
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From: Wetumpka, AL
Year: 1987
Model: Cherokee
Engine: 4.0
Here's the deal on later model exhaust manifolds/headers. 91 to ? cherokee units will fit. BUT, they have no O2 sensor bung or eGR bung. They fit in the engine bay perfectly but have a different terminating point than a Renix unit. You need a custom headpipe made with an O2 sensor bung in it or an HO headpipe. Still gotta deal with EGR....
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Joined: Aug 2011
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Thanks. Well if I went to a complete 91+ exhaust system (header to tail pipe) I would need an 02 and EGR Bunge fitted correct? I plan on replacing my tired exhaust anyways and I am just looking at my different options. Sorry Im new to jeeps and still trying to gather all the different information.
Thread Starter
CF Veteran
Joined: Nov 2013
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From: Wetumpka, AL
Year: 1987
Model: Cherokee
Engine: 4.0
Another question, where is the EGR bunge located on a stock renix exhaust mani? I thought the valve was mounted to the intake. is it just a place for a sensor to send signal to tell the EGR valve when to open/close? If so Lets say for theoretical reasons my EGR Valve wasnt working correctly and had been removed. If I didn't hook up the sensor would it affect anything?
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Joined: Aug 2011
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Another question, where is the EGR bunge located on a stock renix exhaust mani? I thought the valve was mounted to the intake. is it just a place for a sensor to send signal to tell the EGR valve when to open/close? If so Lets say for theoretical reasons my EGR Valve wasnt working correctly and had been removed. If I didn't hook up the sensor would it affect anything?
Thread Starter
CF Veteran
Joined: Nov 2013
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From: Wetumpka, AL
Year: 1987
Model: Cherokee
Engine: 4.0
Where does the ECU receive its information for this? Do you have a recommended source I could read up on this? thanks for all your help.
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Joined: Aug 2011
Posts: 43,971
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Thread Starter
CF Veteran
Joined: Nov 2013
Posts: 1,347
Likes: 0
From: Wetumpka, AL
Year: 1987
Model: Cherokee
Engine: 4.0
My mechanical background in the automotive field isn't very extensive, especially on this side. I'm an industrial maintenance mechanic by trade (injection and blow molding). Just trying to learn everything I can.
HO head with renix intake and exhaust manifold gasket. The HO head port matched with the renix gasket? I can still keep renix intake manifold and Volvo injectors a ported throttle body? What head gasket. And a Ho header and Ho down pipe with 02sensor wire extentions?
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Joined: Aug 2011
Posts: 43,971
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Renix head gasket.
No need to even extend the O2 sensor wires.....just screw the senor into the downpipe and plug it in.


