Modified XJ Cherokee Tech XJ (84-01)
All modified tech questions. If it modifies your XJ beyond stock parts ask it here.
Sponsored by:
Sponsored by:

Relocating AC vent, has anyone done it?

Old Feb 23, 2021 | 02:12 AM
  #1  
ComancheCrewCab's Avatar
Thread Starter
Member
 
Joined: Feb 2021
Posts: 103
Likes: 71
From: CA
Year: 1994 and 1993
Model: Cherokee (XJ)
Engine: 4.0
Default Relocating AC vent, has anyone done it?

I’m looking to relocate my AC vent for room for a CB and Audio deck in the bezel. Has anyone relocated the AC vent to either of these location?

Looking to move vent in “red” to either locations in “green” has anyone done this, please Post your pictures
Reply
Old Feb 23, 2021 | 09:06 AM
  #2  
Griffyorcono's Avatar
Seasoned Member
 
Joined: Jul 2020
Posts: 327
Likes: 107
Model: Cherokee (XJ)
Default

I doubt it. This is the type of thing you’ll have to figure out yourself and than do a write up about so people can copy your design lol
Reply
Old Feb 23, 2021 | 02:47 PM
  #3  
ijeeep's Avatar
Senior Member
Premium Member
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Oct 2019
Posts: 789
Likes: 233
From: Current XJ is
Year: 95
Model: Cherokee (XJ)
Engine: 4.0
Default

I saw a pick of one XJ where the owner moved the HVAC controls down one slot down to where the outlet is now and used the radio space and the former HVAC control space for a flat screen display.
Reply
Old Feb 26, 2021 | 09:24 PM
  #4  
DustyWagoneer's Avatar
Senior Member
 
Joined: Mar 2018
Posts: 660
Likes: 300
From: Under the Jeep
Year: 1993
Model: Cherokee (XJ)
Engine: 2.9 Stroker 4cyl
Default

I thought about doing this, but the dash itself is actually the duct work for your HVAC system in your Jeep.
If you mount a CB or stereo in the vent area, you will pretty much have a huge block for air to travel to the drivers side.
One thing if you decide to go this route, there is the duct that feeds the back seat area of a Cherokee under the console. I think you could do some plastic welding (fab work), to route the air up through that storage bin there with the use of the under console duct?
I know you have a Comanche so not sure if you would still have that duct (probably not).
If you want one of those, I have two here and you could have one for just the shipping.

Instead of me installing my CB in the dash, I ended up modifying the front of the console, so the CB will mount up there.


Still a work in progress, and should have it installed in a few days hopefully?
Reply
Old Feb 27, 2021 | 01:57 AM
  #5  
ijeeep's Avatar
Senior Member
Premium Member
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Oct 2019
Posts: 789
Likes: 233
From: Current XJ is
Year: 95
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by DustyWagoneer
I thought about doing this, but the dash itself is actually the duct work for your HVAC system in your Jeep.
If you mount a CB or stereo in the vent area, you will pretty much have a huge block for air to travel to the drivers side.
One thing if you decide to go this route, there is the duct that feeds the back seat area of a Cherokee under the console. I think you could do some plastic welding (fab work), to route the air up through that storage bin there with the use of the under console duct?
I know you have a Comanche so not sure if you would still have that duct (probably not).
If you want one of those, I have two here and you could have one for just the shipping.

Instead of me installing my CB in the dash, I ended up modifying the front of the console, so the CB will mount up there.


Still a work in progress, and should have it installed in a few days hopefully?
Things might be different with 97 an up but If I remember correctly last time I had the dash pulled apart in a pre 97 to R & R the heater box the HVAC had ducting.
Reply
Old Feb 27, 2021 | 02:10 AM
  #6  
DustyWagoneer's Avatar
Senior Member
 
Joined: Mar 2018
Posts: 660
Likes: 300
From: Under the Jeep
Year: 1993
Model: Cherokee (XJ)
Engine: 2.9 Stroker 4cyl
Default

First Gen 84-96

You can see in this picture the center vent area, and the flex duct that feeds the drivers side crotch vent is on the left of the center vent. But the drivers side is fed through the dash.

The HVAC unit actually feeds into the back of the dash. The dash is the main manifold for the system.

Last edited by DustyWagoneer; Feb 27, 2021 at 02:16 AM.
Reply
Old Feb 27, 2021 | 02:19 AM
  #7  
DustyWagoneer's Avatar
Senior Member
 
Joined: Mar 2018
Posts: 660
Likes: 300
From: Under the Jeep
Year: 1993
Model: Cherokee (XJ)
Engine: 2.9 Stroker 4cyl
Default


HVAC head unit. The top oval vent attaches to the defroster duct, and the rectangular opening is what seals up against the dash. From there the air runs through the dashboard.
Reply
Old Feb 27, 2021 | 10:33 PM
  #8  
ijeeep's Avatar
Senior Member
Premium Member
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Oct 2019
Posts: 789
Likes: 233
From: Current XJ is
Year: 95
Model: Cherokee (XJ)
Engine: 4.0
Default

Neat-o 👍
Reply
Old Mar 4, 2021 | 03:21 PM
  #9  
DustyWagoneer's Avatar
Senior Member
 
Joined: Mar 2018
Posts: 660
Likes: 300
From: Under the Jeep
Year: 1993
Model: Cherokee (XJ)
Engine: 2.9 Stroker 4cyl
Default

Don't know if you are still thinking about doing this, but here are a couple pictures of the bottom of the HVAC unit that directs air to the back seat under the center console.
The larger manifold is for a non-console system, and the smaller one with the duct is for a center console Cherokee.





Reply
Old Mar 28, 2021 | 01:07 AM
  #10  
Spencer_P's Avatar
CF Veteran
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2017
Posts: 1,560
Likes: 307
From: MO
Year: 1996
Model: Cherokee (XJ)
Engine: 4.0
Default

I posted this picture that I found on youtube in another thread. The guy said it was easy but didn't go into any detail. As stated above I'm really not sure how it could be easy considering the air ducts.


Reply
Old Jul 2, 2023 | 09:53 AM
  #11  
seanlynch127's Avatar
Newbie
 
Joined: Jul 2023
Posts: 2
Likes: 0
Default

Know this one is a bit old but looking to do something similar here. Any idea how this was done? Or could you add a link to where you found this photo. Joying sent me the same picture with no additional info so not sure how this was done.
Reply
Old Jul 2, 2023 | 10:19 AM
  #12  
seanlynch127's Avatar
Newbie
 
Joined: Jul 2023
Posts: 2
Likes: 0
Default

DId you ever figure out how to get this done?
Reply
Old Jul 5, 2023 | 10:57 AM
  #13  
That Jeep Guy XJMJ's Avatar
CF Veteran
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2009
Posts: 2,610
Likes: 446
From: Michigan
Year: 1987 MJ, 1973 J2000, 1986 XJ, 08 JK
Model: Comanche (MJ)
Engine: 4.0L H.O
Default



the trick to making this work was No factory hvac box.

I went to a smaller Mojave* I think 🤔 unit instead. Not for the sole purpose of a CB in the bottom location of the dash panel it was an evolutionary move. I wanted less heat bleeding into my cab, then I realized I needed defrost still then came small universal hvac fwiw.
Reply
Old Aug 9, 2023 | 10:44 PM
  #14  
Travis Mudrich's Avatar
Seasoned Member
 
Joined: Apr 2021
Posts: 440
Likes: 91
Year: 1996
Model: Cherokee (XJ)
Engine: 4.0 High Output
Default Still looking?

I'm in the middle of doing this right now. I'm actively updating the thread, but you can read what's current.

https://www.cherokeeforum.com/f58/co...ispreloading=1
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
PNWjeeper
Wanted
0
Apr 18, 2020 12:12 PM
hippydippy
Cherokee Chat
20
Jun 2, 2013 09:11 AM
JeepMoreDoor
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
1
Sep 28, 2012 12:05 PM
Geck_87Laredo
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
1
Oct 6, 2010 07:53 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread

All times are GMT -5. The time now is 12:27 AM.