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Issue with front coil spring

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Old Apr 6, 2018 | 03:55 PM
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Default Issue with front coil spring

Recently I installed a re 3.5 lift in my 99 xj. Since the install, the driver side front coil spring binds and pops on certain bumps. Im not sure how to explain what it does but that’s the best I can come up with. Has any one else experienced this and how did fix it?
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Old Apr 6, 2018 | 04:57 PM
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How about a pic? Might help.

Edit: Be sure we can see the lower control angle also, please?

Last edited by 4WD4EVER; Apr 6, 2018 at 04:59 PM. Reason: Added info
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Old Apr 6, 2018 | 05:12 PM
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I can get one later. I’m not with the Jeep right now. But the coil is set as it should be. A picture won’t really show anything. But I’ll post one later. My previous lift (3” rough country) did the exact same thing. Just less frequent. This is constantly every time I hit a good bump and the suspension flexes.
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Old Apr 6, 2018 | 05:15 PM
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Originally Posted by 99xjjunky
I can get one later. I’m not with the Jeep right now. But the coil is set as it should be. A picture won’t really show anything. But I’ll post one later. My previous lift (3” rough country) did the exact same thing. Just less frequent. This is constantly every time I hit a good bump and the suspension flexes.
Understood.
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Old Apr 6, 2018 | 06:07 PM
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Sounds like it's rubbing the bumpstop tower
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Old Apr 6, 2018 | 06:49 PM
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^^^^ Or on the track bar mount if the axle isnt properly centered.
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Old Apr 6, 2018 | 08:31 PM
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Previously it was binding on the lower spring perch. As the suspension compressed it caught a certain part on the perch and popped.
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Old Apr 6, 2018 | 10:32 PM
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Did you clock the coils when they went in? Do you have the little locking tab for the coils bolted in and holding the coil in place? Where is this picture we are supposed to get?

Last edited by 5-Speed; Apr 6, 2018 at 10:35 PM.
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Old Apr 7, 2018 | 06:32 AM
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Yes the coils were rotated into the lower grooves section that they sit down into and the retainer was bolted in as well.
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Old Apr 7, 2018 | 10:04 PM
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So when we getting thise pictures so we can actually see if anything is wrong hahah
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Old Apr 7, 2018 | 10:08 PM
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Sorry guys today has been a crazy day. I will definitely have them posted up tomorrow
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Old Apr 8, 2018 | 09:33 AM
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I’m sure these pictures suck but this is all I could get quickly before I left the house today.
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Old Apr 8, 2018 | 09:52 AM
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The suspension is not able to cycle properly due to the poor geometry of the control arms. Install a control arm drop kit and I'm willing to bet the symptoms you describe go away.
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Old Apr 8, 2018 | 10:52 AM
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On the previous lift you could tell the bottom of the coil spring was catching/binding on the center spring perch and it would finally have enough force to overcome whatever it got hung up on and it would pop. On the old lift with rough country springs you could push down on the front bumper enough and cause the noise. Now with the rubicon express 3.5” the springs are stiffer and are just stiff enough where you can’t cycle the suspension enough by hand to cause it
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Old Apr 8, 2018 | 11:09 AM
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Originally Posted by 99xjjunky
On the previous lift you could tell the bottom of the coil spring was catching/binding on the center spring perch and it would finally have enough force to overcome whatever it got hung up on and it would pop. On the old lift with rough country springs you could push down on the front bumper enough and cause the noise. Now with the rubicon express 3.5” the springs are stiffer and are just stiff enough where you can’t cycle the suspension enough by hand to cause it
Understood. Are your current coils the 240lb/in rate? That is why. That is a very firm coil rate for a relatively light-weight vehicle.

I have the RE 3.5" Super-Ride on mine and it took some finessing to get it where I wanted it, including the CAD's ( I'm using Rocky Road Outfitters). Trust me, get the control arm angles correct and it will ride, handle and sound much better. With suspensions, geometry is everything.
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