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how hard to swap out to dana 44

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Old Jun 26, 2013 | 02:29 AM
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Question how hard to swap out to dana 44

I fond out that I have the 30 front and a 35 in the rear. I had the same set up on my wrangler when I was young but could never afford to do a swap. Now that I have the time and mony I was wonting to swap them out for sone 44 front and rear. My qustion is how much work do you have to do to swap out to 44. Is it a straight bolt on or is it going to be something that I am going to need to dump a lot of money into it. Also what would be a good lift kit because I know some with kinds only go with a 35 in some went with the 8.25 rear ends. Or does that just come down to the U bolts being that that is what bolts everything pretty much in place. Also the largest tires I would run would be 31s at most 33's. the main reason I am looking at doing the swap is I will be moving to either Alaska or North Carolina and would like to make my rig to were it is self sufficient.
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Old Jun 26, 2013 | 02:51 AM
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The rear only dana 44 that will bolt in is a rare 80s xj.For a dana 44 front bolt in will be a jeep wrangler rubicon but its not really a true dana 44 and not much of a upgrade over the dana 30.The best rear axle to use is a 96 and up ford explorer 8.8 all it takes is weld on new spring perches and shock mounts.For a good dana 44 front will be a 80s wagoneer but you will have to have all the mounting brackets welded on but they make a truss for it which makes it easier.And the lug pattern is a 6 lug but its easy to make it a 5 lug or make the 8.8 a 6 lug.Or if money is no problem https://www.cherokeeforum.com/f10/je...rength-166438/
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Old Jun 26, 2013 | 03:24 AM
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That's is a thing of beauty bu t I don't have that much cash to drop. And that the one thing I wish I new how to do is weld. Also will I need a Frankenstein type of lift with that kind of the swap plus the biggest tires I am looking at in using is 33's with at most a 4.5 inch lift
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Old Jun 26, 2013 | 03:40 AM
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And I was thinking of just changing out to sone superior axles
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Old Jun 26, 2013 | 06:13 AM
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If it was me i would do the 8.8 swap and keep your dana 30.Both with some upgrades like axles and lockers should be good.
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Old Jun 26, 2013 | 07:18 AM
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Originally Posted by andrewmp6
If it was me i would do the 8.8 swap and keep your dana 30.Both with some upgrades like axles and lockers should be good.
I agree.

8.8 is a simple swap.

The D30 will hold 33's just fine.
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Old Jun 26, 2013 | 08:34 AM
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it's already been mentioned, so in your case, for straight simplicity, find an xj44 from an 87ish xj. be sure to take the drive shaft and leaf spring u-bolt plates if possible.
then just go with a tj rubicon front 44. the only reason it's not a true 44 is it uses d30 knuckles and unit bearings. they have the same u-joints as any other 44.

you will have to do a gear swap in the xj44 to match the 4.10s in the rubi axle, or if you can find a matching pair of rubi axles, just get someone to weld the spring perches and shock mounts and use the air lockers in your xj.

but i will warn you, rubi axles are not cheap.
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Old Jun 26, 2013 | 08:50 AM
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Originally Posted by caged
it's already been mentioned, so in your case, for straight simplicity, find an xj44 from an 87ish xj. be sure to take the drive shaft and leaf spring u-bolt plates if possible.
then just go with a tj rubicon front 44. the only reason it's not a true 44 is it uses d30 knuckles and unit bearings. they have the same u-joints as any other 44.

you will have to do a gear swap in the xj44 to match the 4.10s in the rubi axle, or if you can find a matching pair of rubi axles, just get someone to weld the spring perches and shock mounts and use the air lockers in your xj.

but i will warn you, rubi axles are not cheap.
8.8 out of an explorer will have 4.10's I beleive.
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Old Jun 26, 2013 | 08:56 AM
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Originally Posted by THEBIGWHITEONE
8.8 out of an explorer will have 4.10's I beleive.
No all of them.

It would have to have either a 42 code of D2 code on the door jamb to have 4.10s. Usually in Explorer Sports.

42 is 4.10 Open
D2 is 4.10 LSD

http://www.therangerstation.com/tech_library/Axles.html
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Old Jun 26, 2013 | 08:56 AM
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Originally Posted by THEBIGWHITEONE

8.8 out of an explorer will have 4.10's I beleive.
Some of them do, some have 3.73's, and some have LSD's. you have to read the tag on the cover.
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Old Jun 26, 2013 | 09:26 AM
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The guy says he can't weld. An XJ 44 would be best. If thats the case. True bolt in.

Should ask about tire size goals as well...a built 30 should handle 35s.
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Old Jun 26, 2013 | 10:00 AM
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Originally Posted by Gee oh Dee
The guy says he can't weld. An XJ 44 would be best. If thats the case. True bolt in.

Should ask about tire size goals as well...a built 30 should handle 35s.
The op sais he is planning on running 31's or at absolute most 33's. IMO there is no need for an 8.8 or a 44. If it were me, I would just find an 8.25 for the rear. And keep the 30. Especially if the op isn't going to be locked
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Old Jun 26, 2013 | 12:52 PM
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I am going to lock but I won't to upgrade my axles because I am thinking of moving to Alaska and I won't something jus can some what depend on on the trail. Also I have herd of takeing the passenger side axle out of the 94 Jeep Cherokee because it is a one piece as opposed to the two piece the xj have. And if I did the 8.25 would that be a straight bolt on or what mods have to be done.
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Old Jun 26, 2013 | 01:00 PM
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And thank you guys ever other forum I been on for my car for instance. And I have noticed that on the road at least in Alabama xj don't really wave to each other. I know when I was younger and had a wrangler we would wave to each other all the time. But thanks for all the helpful info
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Old Jun 26, 2013 | 01:11 PM
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Okay, what kind of lockers are you planning to run. You need an 8.25 from a 97+ xj also get.front d30 axle shafts out of a 95+ or a tj as they have the bigger 760 u-joints.

Last edited by ohio95xj; Jun 26, 2013 at 01:15 PM.
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