Disk Brake Swap Question
Thread Starter
Member
Joined: Nov 2010
Posts: 120
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From: Fargo, ND
Year: 1999
Model: Cherokee
Engine: 4.0
Does anyone happen to know the inside diameter the ZJ backing plates need to be to clear the 8.25? Also, what size do the holes for the studs need to be drilled out to? Thanks!
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Joined: Aug 2011
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
The caliper bracket only needs a bit taken off. You can do it with a sanding drum or the like.
As for the mounting bolt holes, just the first drill bit that won't fit through the holes as they are.
Be sure to get the lug studs and caliper mounting studs from the donor GC!!
As for the mounting bolt holes, just the first drill bit that won't fit through the holes as they are.
Be sure to get the lug studs and caliper mounting studs from the donor GC!!
Junior Member
Joined: Aug 2011
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From: Charlotte, NC
Year: 99
Model: Cherokee
Engine: 4.0
I'm not certain of the diameter of the backing plate hole.... I just used my dremel for about 5 min on each side when I swapped my drums for discs. G/L and it's going to make a world of difference
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Joined: Aug 2011
Posts: 43,971
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
CF Veteran
Joined: Oct 2010
Posts: 2,412
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From: York PA/State College PA
Year: 2001
Model: Cherokee
Engine: 4.0L I6
Originally Posted by Evo8
I'm not certain of the diameter of the backing plate hole.... I just used my dremel for about 5 min on each side when I swapped my drums for discs. G/L and it's going to make a world of difference 
Cruiser54 I can understand getting the caliper mounting studs but why do you need the lug ones? Im thinking of doing this and want to make sure I get what I need in 1 trip. Thanks
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Here is my write up on our local forum starting at post 204
http://www.scc4x4.com/forum/showthre...ld-Blue/page21
http://www.scc4x4.com/forum/showthre...ld-Blue/page21
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
[QUOTE=xjtrailrider;1532313]Here is my write up on our local forum starting at post 204
http://www.scc4x4.com/forum/showthre...ld-Blue/page21
I like it.
http://www.scc4x4.com/forum/showthre...ld-Blue/page21
I like it.
Thread Starter
Member
Joined: Nov 2010
Posts: 120
Likes: 0
From: Fargo, ND
Year: 1999
Model: Cherokee
Engine: 4.0
Here is my write up on our local forum starting at post 204
http://www.scc4x4.com/forum/showthre...ld-Blue/page21
http://www.scc4x4.com/forum/showthre...ld-Blue/page21
I didnt take a measurement on the bore. Like everyone I used a sanding drum attached to a drill and sanded till the mount fit. As long as the mounting bolts line up you're good to go.
And yes this is all worth the trouble! I'm not using the ZJ prop valve and it still stops great on/off road.
And yes this is all worth the trouble! I'm not using the ZJ prop valve and it still stops great on/off road.
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
I don't think the mounting stud holes are anywhere near 7/16. Pretty much use the first drill bit you've got that doesn't fit through. You're only opening up those holes a little.


