Alternator upgrade?
Thread Starter
Newbie
Joined: Oct 2014
Posts: 7
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From: New Hampshire
Year: 1986
Model: Cherokee
Engine: 2.8 v6
Looking to upgrade my alternator without spending a fortune. I've done some searching on the web but its near impossible to find any info on my antique. The ones I have seen are $200+ The stock alternator is a 7273 according to autozone. Any of you 1986 or older guys have to upgrade alternators before adding a winch. What one did you use? I'd like to upgrade from 78 amps to around 140 ampd. Thank you all so much.
CF Veteran
Joined: Jan 2015
Posts: 1,381
Likes: 3
From: Southern Maryland
Year: 1991
Model: Cherokee
Engine: 1999 4.0L
According to the ACDelco info on rockauto, the 86 uses a 12SI alternator with vertical mounts and a 9-oclock position on the plug. The interchange data shows a whole bunch of GM cars so it should be pretty easy to find an upgrade. Looks like the 90 Grand Wagoneer had a 94 amp 12SI, also used on a bunch of GM cars.
12SI is a size reference, so you probably won't get any more power without modifying the brackets to accept a larger alt somehow, but I don't know anything about the first gen XJs
12SI is a size reference, so you probably won't get any more power without modifying the brackets to accept a larger alt somehow, but I don't know anything about the first gen XJs
CF Veteran
Joined: Jul 2013
Posts: 7,554
Likes: 17
From: Monett, MO.
Year: 1999
Model: Cherokee
Engine: 4.0
I used a 136 amp off of a GC and had it rewound to 160 amps, total cost $145. Plus I bought a new rebuilt 136 amp from a member here for $100 shipped and gave it to my son for his 98 XJ.
If you do upgrade you "must" upgrade your battery/alt/grounds wiring to larger wiring.
If you do upgrade you "must" upgrade your battery/alt/grounds wiring to larger wiring.
Last edited by Fred/N0AZZ; Feb 25, 2015 at 12:26 PM.
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Joined: Feb 2014
Posts: 2,379
Likes: 18
From: Florida
Year: 2000
Model: Cherokee(XJ)
Engine: Golen 4.6L
With many alternators, you can take your stock unit to an alternator shop and have it rewound with a higher output using the same case. A few people here have done that, and it was surprisingly inexpensive.
Thread Starter
Newbie
Joined: Oct 2014
Posts: 7
Likes: 0
From: New Hampshire
Year: 1986
Model: Cherokee
Engine: 2.8 v6
Thank you guys for responses. Boy it's hard finding knowledge on these 1st gen XJs. I have been scouring the web and a lot of s10 forums seeing what others are doing. I have seen a lot of guys running the AD244 but the only 2.8s i've seen have had serpentine belts. Im stuck with a v-belt. For Now.
Ive heard that you can swap pulleys over. I haven't measured the ID/OD of shaft and pulley. YET. Not sure if the size is universal GM and they all will swap or what.
(Fred/N0AZZ)I have replaced the old wiring and put 4 gauge wiring in while back.
I do have to replace the alt to batt. Recommended size??
I would be fine with going to a larger gauge through out if i need to
(extrashaky) I have thought of this. A friend of my dad owns a alt/starter shop. I was never sure how far they could take it, being that my stock is only 78 amp. ie cooling/overheating. I have a sub amp and fogs right now and want to add more lights and eventually a winch
(wrapstar) I will post a picture of the set up friday at the latest. work work busy busy.
Thanks again guys.
Ive heard that you can swap pulleys over. I haven't measured the ID/OD of shaft and pulley. YET. Not sure if the size is universal GM and they all will swap or what.
(Fred/N0AZZ)I have replaced the old wiring and put 4 gauge wiring in while back.
I do have to replace the alt to batt. Recommended size??
I would be fine with going to a larger gauge through out if i need to
(extrashaky) I have thought of this. A friend of my dad owns a alt/starter shop. I was never sure how far they could take it, being that my stock is only 78 amp. ie cooling/overheating. I have a sub amp and fogs right now and want to add more lights and eventually a winch
(wrapstar) I will post a picture of the set up friday at the latest. work work busy busy.
Thanks again guys.
Last edited by nhfigxj; Feb 26, 2015 at 02:04 AM.
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CF Veteran
Joined: Mar 2010
Posts: 47,923
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From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Check clocking and connector.... Just swap your pulley on if needed.
http://www.ebay.com/sch/i.html?_from...Text=&_sacat=0
http://www.ebay.com/sch/i.html?_from...Text=&_sacat=0
CF Veteran
Joined: Jul 2013
Posts: 7,554
Likes: 17
From: Monett, MO.
Year: 1999
Model: Cherokee
Engine: 4.0
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