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?? about grinding out backing plate for disc conversion

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Old 07-30-2012, 02:56 PM
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Default Is it possible to get the wrong ZJ parts??

I just picked up the disc brake assembly for my swap and so I decided to check how much I have to grind out. I have'nt quite started yet as I have to rebuild the brake parts, ( lots of rust and gunk ). Anyways I took my caliper to measure the axel tube and compare that to the hole in the backing plate. According to what I have, I have to grind out alot,( almost into the 4 bolt holes) and from all the pics I've seen it does'nt match up with what I have. Is the axel tube narrower at the backing plate end? The jeep I got it off of said it was a 94 grand, it had abs, does this make a difference ? Did I get something else by mistake? I'm trying to get all my info straight before I tear apart my jeep as it is my DD and I have to get it completed in 1 day.
Also I read somewhere that I can use D30 lugs. Is this true or better to get ZJ lugs.
Thank you for all the help.

Last edited by 98xjeeper; 07-30-2012 at 03:38 PM.
Old 07-30-2012, 04:24 PM
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Yes, it narrows down at the end. You'll see when you pull the old backing plates off. You don't have to grind off a lot.

This is a picture of the end of an 8.25. The bolt pattern you see here is the same bolt pattern on the backing plates that you pulled off of the ZJ.

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Last edited by Lowrange2; 07-30-2012 at 04:26 PM.
Old 07-30-2012, 05:48 PM
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you can use ZJ studs if you're running stock wheels; im using ZJ studs with aluminum wheels and they work fine, but i do wish they were a little bit longer. i try to err towards the 'overkill/damn-sure' side when it comes to something that important lol.

the amount of material you have to grind is so miniscule that i didnt even measure anything; i just kept grinding away with a grinding stone until it fit nice & snug on the axle. took me about 5 minutes per side. you'll love em when your done though, stops on a dime and way less nosedive.

never heard anything about d30 studs... i cant imagine theyd be much longer, if any, but i couldnt say for sure.

Last edited by rompnXJ; 07-30-2012 at 05:50 PM.
Old 07-30-2012, 11:56 PM
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Thanks guys, I just went out and got new pads, rotors and even parking brake shoes. Just have to get some calipers and maybe brake cables. Maybe I'll try to mod the cables I have, not sure yet.
Again, thanks for the input. I always check all my cherokee work with this forum.
Old 07-31-2012, 09:41 AM
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This is how i did mine on from a 98 ZJ...
https://www.cherokeeforum.com/f46/pr...6/#post1637208
Old 07-31-2012, 02:03 PM
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The reason you'd use the Dana 30 studs is becuase they are more plentiful in the JY.Same lengh & prob. just as strong.
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