I swapped my 8.8 into my 97 XJ tonight. I'm using the Iron Rock Offroad kit. I set the pinion angle to 10 degrees as suggested and tacked in the perches at 0 degrees. Everything lines up fine but I believe my pinion angle is a little off. My understanding is I want my T-case output shaft and my differential yoke to have very similar angles. I have attached photos showing my angle finder attached to various spots. From what I can tell I should break the tacks, and lower my pinion angle to achieve a closer angle between the T-case and diff yoke. The difference is 5.5 degrees between the two right now. Is this acceptable? Thanks guys.
84 Degrees at T-case output shaft 85.3 degrees at T-case fill plug 78.5 degrees at diff yoke 10.2 degrees on diff housing (is this correct place to measure from?) 0.1 degree spring perch.
Do you have an SYE? If so you want the pinion pointing at the transfer case output. If not the pinion and transfer case output should be parallel with each other.
How do you figure I am a degree off? My T-case is at 84 and my diff yoke is at 78.5. I'm new to calculating drive line angles so I'm not sure how you got that.