4.0 swap into 84 with 2.5
Thread Starter
Newbie
Joined: Aug 2023
Posts: 8
Likes: 1
From: Alaska
Year: 1984
Model: Cherokee (XJ)
Engine: 2.5
Hello all,
I currently have a 84’ 2 door that needs a heart transplant the 2.5Lhas a hole in it and I’m trying to put in a 4.0L.
I’ve narrowed down my issues which are;
• fitment ( from firewall to radiator)
• wiring (the 4.0L is from a 99’)
• mounting (84’ were only meant to have 2.5L but does not mean we can break the barrier and persevere!!!!!!)
if anyone catches this, pls message me ASAP!!!
I currently have a 84’ 2 door that needs a heart transplant the 2.5Lhas a hole in it and I’m trying to put in a 4.0L.
I’ve narrowed down my issues which are;
• fitment ( from firewall to radiator)
• wiring (the 4.0L is from a 99’)
• mounting (84’ were only meant to have 2.5L but does not mean we can break the barrier and persevere!!!!!!)
if anyone catches this, pls message me ASAP!!!
CF Veteran




Joined: Jun 2009
Posts: 2,610
Likes: 446
From: Michigan
Year: 1987 MJ, 1973 J2000, 1986 XJ, 08 JK
Model: Comanche (MJ)
Engine: 4.0L H.O
If your drivetrain is out yet post some photos of the engine bay. I've done a few 86 2.5/2.8 to 4.0 swaps now and might be able to help you out.
Current build thread related to your situation:
https://www.cherokeeforum.com/f46/pr...update-269132/
Older thread related:
https://www.cherokeeforum.com/f46/1986-jeep-comanche-change-path-167502/
Current build thread related to your situation:
https://www.cherokeeforum.com/f46/pr...update-269132/
Older thread related:
https://www.cherokeeforum.com/f46/1986-jeep-comanche-change-path-167502/
Last edited by That Jeep Guy XJMJ; Aug 11, 2023 at 03:51 AM.
CF Veteran
Joined: Aug 2008
Posts: 6,588
Likes: 495
From: Chico, CA
Year: 1986
Model: Cherokee
Engine: 4.3L with headers and full 3" exhaust system
Yeah, you can do it. But you will need a complete engine and tranny and preferably tcase out of a donor vehicle. Also you will have to change the hood, or at least the latches as well as the front header cross piece. Good luck
Thread Starter
Newbie
Joined: Aug 2023
Posts: 8
Likes: 1
From: Alaska
Year: 1984
Model: Cherokee (XJ)
Engine: 2.5
I have not pulled the block and tranny yet, but I have
noticed that the front end is like 3.5 or 4 in shorter
also I am switching from manual to automatic.
noticed that the front end is like 3.5 or 4 in shorter
also I am switching from manual to automatic.
Thread Starter
Newbie
Joined: Aug 2023
Posts: 8
Likes: 1
From: Alaska
Year: 1984
Model: Cherokee (XJ)
Engine: 2.5
i have a full doner vehicle with everything engine,harness,transmission, etc
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