Modified XJ Cherokee Tech XJ (84-01)
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27 to 29 spline swap.

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Old Aug 11, 2012 | 11:33 AM
  #31  
Thedude's Avatar
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Joined: Sep 2010
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From: York, PA
Year: 96
Model: Cherokee
Engine: 4.0
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@ empty.. Yeahh that pin and ring gear issue is why ihavemt locked my front end yet lol. In all honesty, my jeep doesnt drive any different with the locker in. Might be different in snow though.. But then again i have 12.50s so traction isnt too much of an issue anyway. Ive read the mini spool sucks for the 8.25, but ive never tried it.
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Old Aug 12, 2012 | 02:10 AM
  #32  
Empty_Pockets's Avatar
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Joined: May 2011
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From: Jim Thorpe PA
Year: 1997
Engine: 4.0
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It honestly really isn't that bad to do, just mskesure it goes back together the exact sane way it came out. Everyone's scared of gears but they really aren't that bad if you pay attention to what you are doing
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Old Aug 12, 2012 | 08:52 AM
  #33  
BatmanXJ's Avatar
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Joined: Feb 2012
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From: Hamburg AR
Year: 1995
Model: Cherokee
Engine: 4.0 HO
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Originally Posted by Thedude
When I installed my locker, I didn't take anything but the pin and spiders out. The ring gear and carrier were left in. Now with the D35 locker into a 8.25, that might be different. However.. Just buy the right locker for your axle. I just put a locker into my 27 spline. It's a pain in the butt, but you don't have to go through all that EXTRA hassle...
All I had to remove was the Carrier pin and the Spiders to put the Dana 35 locker in the 8.25
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Old Aug 12, 2012 | 02:02 PM
  #34  
muffinman's Avatar
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From: Johnson County, Kansas
Year: 1995
Model: Cherokee
Engine: 4.0 HO
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Chrysler 8.25 27 spline with 4.10s. Did NOT have to remove carrier. The pin slid out past the ring gear , no problem. Front dana 30, 4.10s, pin would not clear ring gear. Have never heard of or been able to locate a mini spool for a 8.25. If someone can actually give me a manufacturer and part # for one I would like to try one.
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Old Aug 12, 2012 | 02:20 PM
  #35  
nickxj94's Avatar
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Joined: Jan 2012
Posts: 720
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From: vanburen
Year: 1995 &2000
Model: Cherokee
Engine: 4.0
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Originally Posted by muffinman
Chrysler 8.25 27 spline with 4.10s. Did NOT have to remove carrier. The pin slid out past the ring gear , no problem. Front dana 30, 4.10s, pin would not clear ring gear. Have never heard of or been able to locate a mini spool for a 8.25. If someone can actually give me a manufacturer and part # for one I would like to try one.
No one makes a mini or a full spool for a 8.25 if you want something like that you will have to weld the spider gears its the same concept.
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