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231 Transfer case SYE question

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Old Aug 22, 2019 | 12:33 PM
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Default 231 Transfer case SYE question

I am planing on putting in a SYE for my 95 XJ with 6.5 lift.

My question is if there is a stock shaft(from which car?) that I can just put in without any major mods.

Also any other relevant info or tips that might help me in the process.

Last edited by Rikrdolevy; Aug 22, 2019 at 07:41 PM.
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Old Aug 22, 2019 | 02:24 PM
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I have the Iron Rock Off-road hack n tap sye on mine with a 6" lift and a factory front driveshaft works fine.
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Old Aug 25, 2019 | 03:33 PM
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I have Iron Rock Off-road hack n tap sye on mine with a 4.5" lift and a factory front driveshaft , It's nice now I have the same drive shaft front and rear so I only need one spare .
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Old Aug 25, 2019 | 04:24 PM
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Originally Posted by tech
I have Iron Rock Off-road hack n tap sye on mine with a 4.5" lift and a factory front driveshaft , It's nice now I have the same drive shaft front and rear so I only need one spare .
I dont know but hacking and tapping sounds like more work than installing the actual SYE, plus If i was to buy from IRO it would cost me $100 plus id need the drill bits and tap which they sell for $20 plus the drill jig which is $35. Thats $155 when I can get a SYE kit for 180 from amazon.

I dont know, am I missing something?

Please advice.
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Old Aug 25, 2019 | 04:25 PM
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please see below
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Old Aug 25, 2019 | 06:01 PM
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Go to you tube and there videos on how to install it .you will see it is very easy I have the a tap and die set and dills .and all the tools needed to do the job .
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Old Aug 25, 2019 | 06:10 PM
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Originally Posted by tech
Go to you tube and there videos on how to install it .you will see it is very easy I have the a tap and die set and dills .and all the tools needed to do the job .
i have done that already, but still does not look like the SYE kit is too much work thou and for almost the same money.
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Old Aug 25, 2019 | 07:56 PM
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It only took me about 45 minutes to install mine .
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Old Aug 26, 2019 | 07:39 AM
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depends on the transfer case. a 231 can use an install SYE, whereas a 242 has to be a hack n tap.

as for yours, like mentioned, you should be able to get away with using a stock front driveshaft from an automatic XJ
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Old Aug 26, 2019 | 07:45 AM
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Originally Posted by caged
depends on the transfer case. a 231 can use an install SYE, whereas a 242 has to be a hack n tap.

as for yours, like mentioned, you should be able to get away with using a stock front driveshaft from an automatic XJ
So this is a hack n tap and not an SYE?

https://www.ironrockoffroad.com/prod...j-sye-kit.html

I came across this in my travels and thought it was a real SYE.
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Old Aug 26, 2019 | 08:47 AM
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Originally Posted by Ralph77
So this is a hack n tap and not an SYE?

https://www.ironrockoffroad.com/prod...j-sye-kit.html

I came across this in my travels and thought it was a real SYE.

This is your hack and tap.

https://www.ironrockoffroad.com/prod...nator-kit.html

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Old Aug 26, 2019 | 11:24 AM
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Originally Posted by caged
depends on the transfer case. a 231 can use an install SYE, whereas a 242 has to be a hack n tap.

as for yours, like mentioned, you should be able to get away with using a stock front driveshaft from an automatic XJ
Ok, that means that id have to change shafts either way right?
what benefits would a hack n tap give over the sye?>
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Old Aug 26, 2019 | 11:31 AM
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Originally Posted by Rikrdolevy
Ok, that means that id have to change shafts either way right?
what benefits would a hack n tap give over the sye?>
They both eliminate the slip yoke, the hack n tap is a cheaper way of doing and you don't have to take your transfer case apart to install it. The full SYE kit gives you a bigger output shaft, but output shaft failures aren't common, even with the stock output.
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Old Aug 27, 2019 | 09:40 AM
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Originally Posted by Ralph77
So this is a hack n tap and not an SYE?

https://www.ironrockoffroad.com/prod...j-sye-kit.html

I came across this in my travels and thought it was a real SYE.

nope, i stand corrected. that is an actual SYE. they are/were rare for a 242, but it seems that is a rather expensive kit for the 242. and yes, you need to swap out the shaft with the use of that kit, but it's a much better design than a hack n tap.
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