What did you do to your Cherokee today?
CF Veteran




Joined: Jul 2012
Posts: 3,144
Likes: 361
From: Andover, VT
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0 L
Moderator of Jeeps
Joined: Jul 2011
Posts: 21,029
Likes: 3
From: Frederick, MD from Cleveland, OH
Year: 1993 YJ Wrangler
Engine: 4.0 I6
CF Veteran
Joined: Mar 2012
Posts: 1,414
Likes: 0
From: whiting
Year: 2001
Model: Cherokee
Engine: 4.0


OK so it's been a while since I've posted any thing. I got my grill and headlight bezels in and got my 1awg battery cables out and made sure I have everything for the install in the morning and also got a new 160a alternator pics after everything is in.
CF Veteran
Joined: Apr 2011
Posts: 4,825
Likes: 2
From: Indianapolis
Year: '99 and '91
Model: Cherokee
I've been thinking about doing that when I open the diff. You use stick or mig? I don't know if my Hobart 140 would do the job, but my pops has a. 220v stick
I used my Hobart 220v stick with 7018/H4 rods. Taking the slag out from the stick welder kinda sucked but it worked
Senior Member




Joined: Nov 2013
Posts: 737
Likes: 31
From: Alaska
Year: 1999
Model: Cherokee
Engine: 4.0L I-6
I finally got the flex plate inspection cover plate on. When I pulled it off, the bottom left bolt wouldn't come out, because it was blocked by the down pipe. The inspection cover is slotted to slide over the bolt, but it was angled such that it wouldn't clear the crank hub and the bolt at the same time. I pulled it off, but it was somewhat mangled when I got done. I attempted to put it back on, and I couldn't get all the tabs locked together and it was resting on the flex plate.
My solution, saw off the original bolt and use a new bolt. I also took the opportunity to clean the several layers of road grime mixed with everything that ever dripped out of the engine off the plate. I flattened the plate back out, and bolted it in place using the other 3 of the original bolts as they came out. For the 4th bolt, I used an M12x40mm flange head bolt and the original all-metal stop nut. It's not class 8.8 like the original, but since it's a 12mm bolt holding a little tin plate on, I think the overkill gods are still happy. I slid the bolt in forward from the back, with the nut on the front. at 40mm, it was just long enough to go all the way through the nut, but still short enough to clear the down pipe.
My solution, saw off the original bolt and use a new bolt. I also took the opportunity to clean the several layers of road grime mixed with everything that ever dripped out of the engine off the plate. I flattened the plate back out, and bolted it in place using the other 3 of the original bolts as they came out. For the 4th bolt, I used an M12x40mm flange head bolt and the original all-metal stop nut. It's not class 8.8 like the original, but since it's a 12mm bolt holding a little tin plate on, I think the overkill gods are still happy. I slid the bolt in forward from the back, with the nut on the front. at 40mm, it was just long enough to go all the way through the nut, but still short enough to clear the down pipe.
Changed the rear diff fluid. We'll do the front next week. Going to do the pinion seal on the front as well. Was planning on doing it today but just didn't feel like it.
Reading Bluelight's post reminded me. I got my inspection cover off as well. And I am the lucky winner of a cracked flex plate. YAAAY! Had 2 hair lines that I found. All the bolts were barely over finger tight and 1 of those is ovaled out pretty good. Anyway will probably try to change it when I fix my floors. Will be easier to paint and work underneath with it out anyway.
Reading Bluelight's post reminded me. I got my inspection cover off as well. And I am the lucky winner of a cracked flex plate. YAAAY! Had 2 hair lines that I found. All the bolts were barely over finger tight and 1 of those is ovaled out pretty good. Anyway will probably try to change it when I fix my floors. Will be easier to paint and work underneath with it out anyway.
Senior Member
Joined: Feb 2012
Posts: 632
Likes: 168
From: Colorado Springs
Year: 1989
Model: Cherokee
Engine: I6 4.0



