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Tool I made to unbolt doors

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Old Jul 21, 2013 | 02:24 PM
  #1  
94XjSport94's Avatar
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From: Carrollton, GA
Year: 1994
Model: Cherokee
Engine: Inline 6 4.0L High Output
Default Tool I made to unbolt doors

So Im selling the doors off my 98 part out and ran into a problem. All my sockets were too big to fit in the door jamb and unbolt the 2 bolts farthest in. My T40 sockets were getting stripped and not getting me anywhere so I ran down to O Reilly and bought this for $5


Tool I made to unbolt doors-image-2716768970.jpg


Got home, put it in my vice and got the grinder out. Cut the socket portion off


Tool I made to unbolt doors-image-866590645.jpg


leaving me with this:


Tool I made to unbolt doors-image-1786549052.jpg

Then I slid a 1/4" wrench into the T40 hardened steel piece and used another wrench for more leverage so I could break the bolts loose and then use the socket to finish them off



Tool I made to unbolt doors-image-534148218.jpg


Sorry the pics are sideways, it's the way my iPhone took them. Maybe this will help someone out. I didn't weld it to the 1/4" wrench because once it got broken loose I used a gear wrench to turn the bolt faster.
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Old Jul 21, 2013 | 02:41 PM
  #2  
motorcharge's Avatar
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From: Richmond, VA
Model: Cherokee
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I just had someone pull on the doors so I could get the bit in there. Pain in the ***, but it worked lol

I'd thought about doing what you did, probably would on the next XJ.
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Old Jul 21, 2013 | 02:43 PM
  #3  
94XjSport94's Avatar
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From: Carrollton, GA
Year: 1994
Model: Cherokee
Engine: Inline 6 4.0L High Output
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My family was all too busy to help lol. I was able to make this for $5 and it made things exponentially easier to do by myself.
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Old Jul 21, 2013 | 08:13 PM
  #4  
XJwonders's Avatar
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From: west chester, pa
Year: 1999
Engine: 4.0
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Nice
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Old Jul 21, 2013 | 09:29 PM
  #5  
Scotty16's Avatar
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From: Placerville, CA
Year: 1989
Model: Cherokee
Engine: 4.0 Inline 6
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Necessity is the mother of invention.
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Old Jul 21, 2013 | 09:47 PM
  #6  
redmuck's Avatar
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From: south bend indiana
Year: 1993
Model: Cherokee(XJ)
Engine: 4.0 i six H.O.
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thats what i did, a short t40 and used a small 1/4 inch ratchet once loosened. but i cant remember what i used to break it loose first. i got all four rustfree doors this way,it was half price weekend at the junk yard. and i did buy a bunch more short t40's,about 8 bucks worth.
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Old Jul 21, 2013 | 10:19 PM
  #7  
DougyFresh's Avatar
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From: Benton, KY
Year: 1991
Model: Cherokee
Engine: 4.0
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I took a t40 out of a cheap bit set, cut it down to just the star and about 3/16" and then took a cheapie 1/4" drive socket and cut it to where it was just deep enough for the bit to bottom out in it and the star portion be exposed. The whole thing is maybe 1/2 inch long. Now I'm curious as to where it went, I haven't seen it lately
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Old Jul 21, 2013 | 10:21 PM
  #8  
BatmanXJ's Avatar
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From: Hamburg AR
Year: 1995
Model: Cherokee
Engine: 4.0 HO
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You can go threw the fender wells to get them out aswell.

I just cut the hinges while on the jeep though...
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Old Jul 21, 2013 | 10:25 PM
  #9  
rmoore1031's Avatar
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From: Bentonville, AR
Year: 1990
Model: Cherokee
Engine: I6 4.0
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I used a Torx key. It's shaped liked an Allen key. Leverage sucked but it worked. The set was like $4 at a hardware store.
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